Industrial spiral cooling and freezing system

Optimize your bakery operations with adaptable cooling and freezing systems designed to maintain product quality. Whether handling delicate pastries or robust sourdoughs, ensure precise temperature control for consistent taste and texture.

Cools and Freezes Bakery Products Efficiently

The NewCap cooling and freezing systems offer flexible and hygienic solutions for the food and bakery industries, accommodating diverse thermal processing needs. The spiral, linear, and step systems are tailored to fit your operational parameters, from spatial constraints to desired capacities. These systems are integral at the final conditioning stage, ensuring your products, such as croissants, brioche, and pizza dough, are efficiently cooled or frozen while maintaining quality and texture.

The spiral system provides a compact solution for high-throughput operations, using a continuous vertical conveyor to maximize space. The linear system, with its modular design, adapts to various bakery layouts and supports seamless product transition between levels. The step system uniquely processes products on stationary racks, maintaining their position for uniform temperature treatment, enhancing product precision and consistency.

Capable of high-speed automated operation, these systems integrate easily into existing lines, equipped with options like vacuum cooling for rapid temperature changes. Energy efficiency is prioritized, with insulated housing minimizing thermal loss. The NewCap systems are customizable, with engineering support available to tailor features like overhead conveyors for buffering capacity. Durable materials ensure longevity, and CIP systems enable quick, effective cleaning, aligning with strict hygiene standards.

Benefits

  • Maximizes production efficiency with tailored configurations for seamless integration.
  • Preserves product integrity with precise temperature control, ensuring consistent quality.
  • Enhances space utilization through compact, modular designs adaptable to facility constraints.
  • Minimizes operational energy costs with insulated systems reducing thermal loss.
  • Simplifies maintenance and cleaning with CIP systems, promoting hygiene standards.

General


Applications
Dough products,Cookies,Baked goods,Bread,Confectionery,Cakes,Pastries,Frozen foods,Bakery products
End products
Pizza dough,Sourdough bread,Chocolate chip cookies,Danish pastries,Ice cream cakes,Croissants,Eclairs,Sponge cakes,Brioche,Puff pastry
Steps before
Depanning,Placement on racks or trays
Steps after
Depanning system,Rack unloading,Product handling
Input ingredients
racks,baking forms,trays,bakery products
Output ingredients
cooled products,frozen products
Market info

Technical Specifications


System Type
Spiral Cooling/Freezing
System Type
Linear Cooling
System Type
Step Cooling/Freezing
Cooling Method
Vacuum Cooling,Baking
Capacity
High/Low Capacity Production Lines
Automation
Automated Rack Unloading System
System Design
Modular/Stacked Levels
Flexibility
Customizable to Available Space
Position Holding
Products Stay in Position during the Process
Cleaning
Automatic Rack Cleaning
Cooling Medium
Insulated/Enclosed Housing

Operating Characteristics


Cooling method
Spiral / Linear / Step
Housing type
Insulated / Enclosed
Automation level
Custom design / Specification-based
Installation flexibility
Floor-mounted / Ceiling-hung
Cleaning method
Automatic rack cleaning
Integrated function
Rack unloading system / Buffer function
Cooling capacity
High / Low capacity lines
Process flow type
Batch / Continuous
Design adaptability
Modular / Space-specific
Versatility
Cooling,Freezing
Product handling
Fixed position on racks
CIP/SIP
Configurable cleaning frequency
Temperature range
Customized

Material Compatibility


Cleanability
Hygienic design for food industry
Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Machine footprint
Customizable
System Configuration
Spiral / Linear / Step
Enclosure type
Insulated / Enclosed housing
Modularity
Modular design
Rack size
Customizable based on tray form
Feeding method
Conveyor belt / Rack system

Custom Options


System Design
Customized to specifications
Capacity Adaptability
Low and high capacity
Space Utilization
Floor-mounted/ Ceiling-hanging
Material Handling
Racks or Baking forms/trays
Cleaning System
Automated rack cleaning
Buffer Function
Movable overhead nock conveyor