Lactose drying system for high-quality edible powder

Achieve precise and cost-effective lactose transformation into high-quality edible powder with streamlined crystallization and drying processes, ideal for enhancing your dairy production line efficiency.

Processes Lactose into Edible Powder

The L-TECH™ Industrial Lactose Drying System from RELCO® delivers precision processing of lactose into high-quality edible powder, ideal for the dairy and pharmaceutical industries. It features a multi-stage process of crystallization, refining, and drying, ensuring consistent product purity and moisture control. This system excels in applications ranging from whey protein concentrates to pharmaceutical excipients. Built for continuous, high-speed operation, it integrates seamlessly into existing production lines with its automated, PLC-controlled operations. Its compact design minimizes footprint while maintaining a high throughput. Compliant with 3A standards and USDA guidelines, it also offers efficient energy usage, reducing operational costs. The system’s components, like the crystallizer and fluid bed dryer, are designed for easy cleaning with CIP capability, enhancing hygiene and maintenance efficiency. Customization options are available to meet specific production demands, supported by RELCO®’s engineering expertise.

Benefits

  • Enhances product quality with precise moisture control and high purity output.
  • Reduces operational costs through efficient energy use and utility management.
  • Facilitates easy integration with existing processes due to compact design and automation.
  • Complies with strict dairy and pharmaceutical standards, ensuring regulatory adherence.
  • Minimizes maintenance time with CIP-capable components for quick, thorough cleaning.

General


Applications
Food,Sweetened condensed milk,Pharmaceuticals,Cheese,Whey,Dairy products,Edible lactose
End products
Lactose-based pharmaceutical excipients,Cheese whey by-products,Whey protein concentrate,Sweetened condensed milk powder,Edible lactose powder
Steps before
Separation,Ultrafiltration,Evaporation,Crystallization,Refining
Steps after
Packaging
Input ingredients
whey,cheese making by-products
Output ingredients
high-quality edible lactose powder,refined lactose,processed lactose for food and pharmaceutical applications
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Automation
Fully automated
Capacity
Capacity to process full-range of dairy products
Cleaning method
CIP capable
Footprint
Small compact design
Particle size
Uniform particle size via attrition action
Yield efficiency
Maximized to ensure high-quality output
Utility costs
Low utility costs

Operating Characteristics


Working mechanism
Crystallization,Refining,Drying
Integrated steps
Flow from whey to drying
CIP/SIP
CIP capable
Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Fully automated,PLC-controlled
Cleaning method
CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Agglomeration risk
Yes
Heat sensitivity
Medium


3A Sanitary Standards
Yes
USDA guidelines
Yes
FDA compliance
Yes
FDA materials
Yes

Physical Characteristics


Machine footprint
Small footprint with a compact design
Control panel type
Automated control system
Discharge method
Gravity-fed from the basket centrifuge
Compact footprint
Yes
CIP capability
Yes
Crystallizer size
Sized for customer requirements
Drying components
Fluid Bed Dryer,Attrition Dryer
Product inlet
Gravity fed

Custom Options


Control panel type
Automated control system
Customization size
Sized for customer requirements
Discharge method
Gravity fed
Compact footprint
Yes
CIP capable
Yes