Inline high shear mixing for dairy and condiments

Streamline your production line with innovative inline high shear mixing, ensuring seamless emulsification and homogenization for liquid and slurry products.

Mixes, Emulsifies, and Homogenizes Inline

The SuperFlow 2 Inline from Limitech is an engineered inline high shear mixer tailored for food, beverage, dairy, and personal care industries. Featuring high shear inline mixing, this machine excels in emulsifying and homogenizing processes, optimizing the production of diverse products such as custard pudding, infant formula, and liquid foundation. With an emphasis on continuous operation, it handles both liquid and slurry product types efficiently. The SuperFlow 2 uses direct steam injection and vacuum technology to enhance processing capabilities and is integrated with a CIP system for effortless cleaning. Available in stainless steel to resist corrosion, it offers optional features like frequency inverters and customizable inlet numbers for tailored configurations. This mixer is designed to seamlessly integrate into your production line, improving consistency and throughput while maintaining compliance with industry standards.

Benefits

  • Streamlines operations with continuous inline processing for consistent product quality.
  • Enhances product texture and stability through precise high shear emulsification and homogenization.
  • Minimizes cleaning time and contamination risk with integrated CIP system.
  • Offers energy efficiency with optional frequency inverters for variable-speed mixing.
  • Customizable design supports a wide range of application needs and production scales.

General


Applications
Beverages,Sauces,Personal care products,Pet food,Confectionery,Custard,Pharma products,Vegetable cream,Ice cream mix,Baby food,Vegan/plant-based products,Dairy products
End products
Flavored yogurt drink,Béchamel sauce,Non-dairy creamer,Canned dog food,Infant formula,Pharmaceutical suspension,Plant-based cheese,Custard pudding,Ice cream base,Chocolate ganache,Liquid foundation,Soy milk creamer
Steps before
Pre-mixing,Weighing
Steps after
Cooling,Packing
Input ingredients
dairy products,custard mix,flavoured milk,ice cream mix,pectine,recombined milk,vegetable cream,ingredients for emulsifying,ingredients for dissolving
Output ingredients
processed custard,flavoured milk product,ice cream base,dissolved pectine,recombined milk product,emulsified vegetable cream,homogenized products
Market info
Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.

Technical Specifications


High Shear Mixing
Inline
Vacuum
Optional
Direct Steam Injection
Yes
Inline Mixing
Continuous
Cleaning in Place (CIP)
Standard
Capacity
Low to Medium Viscosity
Cooling
Optional
Frequency Inverter on Mixer
Optional
Custom Number of Inlets
Top,Bottom,or Side
Direct Heating
Optional
Indirect Heating
Optional
Water Inlet
On top
Manway Hatch
Standard

Operating Characteristics


Working mechanism
High shear inline mixing
Integrated steps
Mixing,Dispersion,Dissolving,Emulsifying
CIP principles
CIP
Batch vs continuous operation
Inline Continuous
Direct steam injection
Yes
Vacuum functionality
Optional
Cooling capability
Optional
Heating options
Direct and Indirect heating
Frequency control
Optional via frequency inverter
Custom inlet configuration
Top,bottom or side

Physical Characteristics


Tank shape
Cylindrical
Feed/discharge method
Inline
Manway hatch
Top
Water inlet
Top
Customization options
Custom inlets,Funnels,Insulation

Custom Options


Control Panel Type
HMI / PLC
Integration Possibilities
SCADA
Frequency Inverter on Mixer
Yes
Custom Number of Inlets
Top / Bottom / Side
Insulation
Available
Heating Options
Direct / Indirect
Cooling System
Available
Vacuum
Available
Funnels
Available