Rye sourdough production system

Achieve consistent, high-quality rye and wheat sourdough production with a versatile system designed for precise temperature control and optimal fermentation processes.

Ferments and Mixes Rye and Wheat Sourdoughs

The Roggen RW 650 Compactline from DIOSNA Dierks & Söhne GmbH is engineered specifically for precision sourdough fermentation, offering unparalleled flexibility for bakeries and food processors. This compact fermenter excels in producing high-quality rye and wheat doughs, supported by its three-walled stainless steel construction and embedded cooling systems. Its anchor agitator, equipped with wall and floor scrapers, ensures optimal temperature control and thorough mixing, vital for uniform dough quality. With a capacity to produce approximately 500 kg of sourdough, it supports scalable production needs. The PLC control with touch panel enhances automation, customization, and ease of operation, allowing for programmable process parameters and variable stirring speeds to cater to diverse fermentation requirements. The unit is mobile and ready-to-plug, facilitating seamless integration into existing production lines and minimizing downtime. Additionally, the Roggen RW 650 is configured with advanced temperature control units and frequency converters, promoting energy efficiency and precise operational control, making it an essential asset for modern, efficiency-driven bakery environments.

Benefits

  • Ensures consistent dough quality with precise temperature and stirring control.
  • Reduces labor costs through easy-to-use PLC-controlled operation.
  • Minimizes waste with efficient ingredient dosing and mixing.
  • Enhances production flexibility with mobile, ready-to-plug design.
  • Promotes hygiene and reduces contamination risk with clean-in-place compatibility.

General


Applications
Dough,Wheat pre-doughs,Pre-dough,Wheat sourdoughs,Rye sourdough
End products
Baguettes,Rye bread,Wheat sourdough bread,Pizza dough,Sourdough rolls,Rye crispbread,Multigrain rye loaf,Ciabatta,Artisan bread
Steps before
Ingredient preparation,Pre-dough mixing,Weighing of ingredients
Steps after
Dough resting,Baking,Cooling,Slicing,Packaging
Input ingredients
rye flour,water,wheat flour
Output ingredients
rye sourdough,wheat pre-dough,wheat sourdough
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Cooling option
With cooling and optionally with temperature control unit
Capacity
Net capacity of 650 L
Production output
Approximately 500 kg of sourdough
Material
Stainless steel three-walled fermenter
Agitator type
Anchor agitator with wall and floor scrapers
Control system
PLC control with touch panel
Pump type
Dry-running gear pump BT3
Temperature control
Variable temperature control
Stirring speeds
Individually adjustable
Automation
Process-optimised programme with freely programmable process parameters
Dosing system
Dosing hose with 180° return bend

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC-controlled
Cooling control
Temperature control unit
Stirring speeds
Individually adjustable
Process reproducibility
Reproducible processes
Cleaning method
Hygiene- and cleaning-friendly design

Material Compatibility


Cleanability
Hygiene-friendly design
Corrosive resistance (e.g. acids)
Stainless steel construction

Product type Characteristics


Rye Sourdough Production
Single or multi-stage
Pre-dough Production
Wheat and rye

Physical Characteristics


Tank shape and size
Three-walled stainless steel fermenter,650 l net capacity
Compact footprint
Yes
Cooling option
With cooling or temperature control unit
Control panel type
PLC control with touch panel
Discharge method
Dry-running gear pump BT3 with 180° return bend dosing hose

Custom Options


Control panel type
PLC control with touch panel
Temperature control
Variable temperature control unit
Stirring speed
Individually adjustable
Resting times
Adaptable
Agitation method
Anchor agitator with wall and floor scrapers
Mobility
Mobile and ready to plug in