Rye sourdough production system
Achieve consistent, high-quality rye and wheat sourdough production with a versatile system designed for precise temperature control and optimal fermentation processes.
Ferments and Mixes Rye and Wheat Sourdoughs
The Roggen RW 650 Compactline from DIOSNA Dierks & Söhne GmbH is engineered specifically for precision sourdough fermentation, offering unparalleled flexibility for bakeries and food processors. This compact fermenter excels in producing high-quality rye and wheat doughs, supported by its three-walled stainless steel construction and embedded cooling systems. Its anchor agitator, equipped with wall and floor scrapers, ensures optimal temperature control and thorough mixing, vital for uniform dough quality. With a capacity to produce approximately 500 kg of sourdough, it supports scalable production needs. The PLC control with touch panel enhances automation, customization, and ease of operation, allowing for programmable process parameters and variable stirring speeds to cater to diverse fermentation requirements. The unit is mobile and ready-to-plug, facilitating seamless integration into existing production lines and minimizing downtime. Additionally, the Roggen RW 650 is configured with advanced temperature control units and frequency converters, promoting energy efficiency and precise operational control, making it an essential asset for modern, efficiency-driven bakery environments.
Benefits
- Ensures consistent dough quality with precise temperature and stirring control.
- Reduces labor costs through easy-to-use PLC-controlled operation.
- Minimizes waste with efficient ingredient dosing and mixing.
- Enhances production flexibility with mobile, ready-to-plug design.
- Promotes hygiene and reduces contamination risk with clean-in-place compatibility.
- Applications
- Dough,Wheat pre-doughs,Pre-dough,Wheat sourdoughs,Rye sourdough
- End products
- Baguettes,Rye bread,Wheat sourdough bread,Pizza dough,Sourdough rolls,Rye crispbread,Multigrain rye loaf,Ciabatta,Artisan bread
- Steps before
- Ingredient preparation,Pre-dough mixing,Weighing of ingredients
- Steps after
- Dough resting,Baking,Cooling,Slicing,Packaging
- Input ingredients
- rye flour,water,wheat flour
- Output ingredients
- rye sourdough,wheat pre-dough,wheat sourdough
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Cooling option
- With cooling and optionally with temperature control unit
- Capacity
- Net capacity of 650 L
- Production output
- Approximately 500 kg of sourdough
- Material
- Stainless steel three-walled fermenter
- Agitator type
- Anchor agitator with wall and floor scrapers
- Control system
- PLC control with touch panel
- Pump type
- Dry-running gear pump BT3
- Temperature control
- Variable temperature control
- Stirring speeds
- Individually adjustable
- Automation
- Process-optimised programme with freely programmable process parameters
- Dosing system
- Dosing hose with 180° return bend
- Batch vs. continuous operation
- Batch
- Automation level
- PLC-controlled
- Cooling control
- Temperature control unit
- Stirring speeds
- Individually adjustable
- Process reproducibility
- Reproducible processes
- Cleaning method
- Hygiene- and cleaning-friendly design
- Cleanability
- Hygiene-friendly design
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Rye Sourdough Production
- Single or multi-stage
- Pre-dough Production
- Wheat and rye
- Tank shape and size
- Three-walled stainless steel fermenter,650 l net capacity
- Compact footprint
- Yes
- Cooling option
- With cooling or temperature control unit
- Control panel type
- PLC control with touch panel
- Discharge method
- Dry-running gear pump BT3 with 180° return bend dosing hose
- Control panel type
- PLC control with touch panel
- Temperature control
- Variable temperature control unit
- Stirring speed
- Individually adjustable
- Resting times
- Adaptable
- Agitation method
- Anchor agitator with wall and floor scrapers
- Mobility
- Mobile and ready to plug in