Continuous butter toffee processing system
Achieve precise caramelization and nut integration while maintaining the perfect texture and taste for your confectionery products with this high-speed processing system ideal for continuous operations.
Processes Butter Toffee and Nut Confections
The ROTORSTAR from CHOCOTECH GmbH is engineered for continuous processing of butter toffee and nut-infused confections, utilizing a precise cooking and caramelization method. This system specializes in integrating sugar, butter, and glucose with up to 15% volume of chopped or ground nuts, allowing pieces up to 5 mm. Larger nuts can be incorporated post-cooking using the integrated SOLLICH SMC mixer. Capable of handling significant throughput for confectionery manufacturing, this equipment efficiently manages operations from weighing to tempering. ROTORSTAR’s design ensures efficient energy use and maintains product quality through controlled processing conditions. Its stainless-steel construction offers robust corrosion resistance, while CIP systems facilitate easy cleaning and maintenance. The system’s full integration with existing production lines optimizes both upstream and downstream processes for seamless automation and increased productivity, ideal for food and confectionery industries.
Benefits
- Enhances product quality with precise temperature and texture control.
- Seamlessly integrates nuts, offering authentic roasted flavor in each batch.
- Streamlines production workflows with continuous, high-speed processing.
- Minimizes cleaning times with built-in CIP system.
- Corrosion-resistant construction ensures longevity and reduced maintenance costs.
- Applications
- Snacks,Confectionery,Toffee,Nuts,Sweets,Caramel
- End products
- Nut clusters,Toffee candies with chopped nuts,Caramel chews,Caramel nut bars,Butter toffee,Roasted nut butter toffee
- Steps before
- Weighing,Dissolving,Blending,Grinding,Preparation of sugar,butter,and glucose mixture
- Steps after
- Mixing with larger nuts or whole nuts,Cooling,Packaging,Forming,Quality analysis
- Input ingredients
- sugar,butter,glucose,chopped nuts,grinded nuts
- Output ingredients
- butter toffee
- Market info
- CHOCOTECH is known for providing innovative solutions in the confectionery industry, specializing in machinery for processing and manufacturing chocolate, candies, and other sweets, with a reputation for precision engineering and tailored, high-quality equipment solutions.
- Processing Type
- Continuous
- Product Type
- Butter Toffee
- Ingredients
- Sugar,butter,glucose
- Fat Content
- High
- Nuts Addition
- Up to 15% by volume
- Nut Particle Size
- Up to 5 mm
- Larger Nuts Processing
- Blended post-cooking
- Roasting Effect
- Yes,during cooking
- Working mechanism
- Continuous processing
- Integrated steps
- Roasting,mixing,cooking
- CIP/SIP
- CIP available
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- PLC
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Nuts size capacity
- Up to 5 mm
- Material compatibility
- Sugar,butter,glucose
- Control panel type
- Touchscreen / HMI / PLC
- Integration possibilities
- SCADA / ERP Connectivity
- Material handling
- Up to 5 mm particle size
- Nuts inclusion option
- Yes,up to 15% volume
- Footprint
- Compact,designed for small spaces
- Cooling Option
- Integration with SOLLICH SMC mixer
- Automation level
- Fully automated flow
- Discharge method
- Adjustable for different product types
- Application flexibility
- Butters,toffee,caramel