Continuous butter toffee processing system

Achieve precise caramelization and nut integration while maintaining the perfect texture and taste for your confectionery products with this high-speed processing system ideal for continuous operations.

Processes Butter Toffee and Nut Confections

The ROTORSTAR from CHOCOTECH GmbH is engineered for continuous processing of butter toffee and nut-infused confections, utilizing a precise cooking and caramelization method. This system specializes in integrating sugar, butter, and glucose with up to 15% volume of chopped or ground nuts, allowing pieces up to 5 mm. Larger nuts can be incorporated post-cooking using the integrated SOLLICH SMC mixer. Capable of handling significant throughput for confectionery manufacturing, this equipment efficiently manages operations from weighing to tempering. ROTORSTAR’s design ensures efficient energy use and maintains product quality through controlled processing conditions. Its stainless-steel construction offers robust corrosion resistance, while CIP systems facilitate easy cleaning and maintenance. The system’s full integration with existing production lines optimizes both upstream and downstream processes for seamless automation and increased productivity, ideal for food and confectionery industries.

Benefits

  • Enhances product quality with precise temperature and texture control.
  • Seamlessly integrates nuts, offering authentic roasted flavor in each batch.
  • Streamlines production workflows with continuous, high-speed processing.
  • Minimizes cleaning times with built-in CIP system.
  • Corrosion-resistant construction ensures longevity and reduced maintenance costs.

General


Applications
Snacks,Confectionery,Toffee,Nuts,Sweets,Caramel
End products
Nut clusters,Toffee candies with chopped nuts,Caramel chews,Caramel nut bars,Butter toffee,Roasted nut butter toffee
Steps before
Weighing,Dissolving,Blending,Grinding,Preparation of sugar,butter,and glucose mixture
Steps after
Mixing with larger nuts or whole nuts,Cooling,Packaging,Forming,Quality analysis
Input ingredients
sugar,butter,glucose,chopped nuts,grinded nuts
Output ingredients
butter toffee
Market info
CHOCOTECH is known for providing innovative solutions in the confectionery industry, specializing in machinery for processing and manufacturing chocolate, candies, and other sweets, with a reputation for precision engineering and tailored, high-quality equipment solutions.

Technical Specifications


Processing Type
Continuous
Product Type
Butter Toffee
Ingredients
Sugar,butter,glucose
Fat Content
High
Nuts Addition
Up to 15% by volume
Nut Particle Size
Up to 5 mm
Larger Nuts Processing
Blended post-cooking
Roasting Effect
Yes,during cooking

Operating Characteristics


Working mechanism
Continuous processing
Integrated steps
Roasting,mixing,cooking
CIP/SIP
CIP available
Batch vs. continuous operation
Inline Continuous
Automation level
PLC

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Nuts size capacity
Up to 5 mm
Material compatibility
Sugar,butter,glucose

Custom Options


Control panel type
Touchscreen / HMI / PLC
Integration possibilities
SCADA / ERP Connectivity
Material handling
Up to 5 mm particle size
Nuts inclusion option
Yes,up to 15% volume
Footprint
Compact,designed for small spaces
Cooling Option
Integration with SOLLICH SMC mixer
Automation level
Fully automated flow
Discharge method
Adjustable for different product types
Application flexibility
Butters,toffee,caramel