Thermally controlled pre-dough system
Achieve consistent flavor profiles in bakery products with a system designed for precise thermal control of pre-dough processes, enhancing natural aromas and dough qualities through optimized swelling, scalding, and fermentation.
Controls and Automates Pre-Dough Fermentation Processes
The Aroma Ecoline from DIOSNA is a comprehensive fermenter system engineered for the precise, thermally controlled production of pre-doughs and bakery ingredients. This system stands out with its triple-jacketed design and water bath jacket, ensuring uniform temperature distribution for swelling, scalding, and cooking. With applications ranging from sourdough to aroma-enhanced doughs, it is ideal for bakery producers and food manufacturers seeking consistent quality in their fermented products. The Aroma Ecoline offers batch sizes of 100, 300, and 500 kg, allowing for flexibility and scalability in production. Equipped with a powerful PLC control and user-friendly touch panel, the system supports automated and process-optimized operations. Material options include stainless steel, known for its durability and ease of cleaning, while the innovative pillowplate technology in the A 500 K model enhances cooling efficiency. Designed with hygiene in mind, the system features easy-to-clean surfaces and complies with food industry standards. This ensures minimal downtime and simplifies maintenance, making it a reliable addition to any pre-dough production line.
Benefits
- Enhances product consistency and flavor with precise thermal control and process automation.
- Increases production flexibility with batch sizes up to 500 kg.
- Simplifies operation and reduces labor costs through user-friendly PLC control and touch panel interface.
- Minimizes cleaning time and maintenance with a hygiene-centric design.
- Supports environmental sustainability with energy-efficient cooling using pillowplate technology in the A 500 K model.
- Applications
- Food,Dough,Fermented products,Bakery,Baking ingredients,Pre-dough
- End products
- Fermented grain blends for baking,Aroma-enhanced bread,Natural maltose-enriched dough,Pre-dough mixtures,Scalded rye flour,Sourdough
- Steps before
- Grinding,Mixing,Pre-dough preparation
- Steps after
- Cooling,Storage,Packing
- Input ingredients
- ground grain products,water,DIOStart aroma
- Output ingredients
- thermally controlled pre-doughs,aroma components,natural maltose,AromaStück®
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Batch size
- 100 kg,300 kg,500 kg
- Automation
- PLC-controlled
- Process type
- Thermally controlled pre-dough
- Agitator type
- Special agitator
- Pump type
- Gear pump
- Jacket type
- Triple-jacketed with water bath
- Control panel type
- Touch panel
- Working mechanism
- Triple-jacketed system with water bath
- Batch vs. continuous operation
- Batch
- Process control
- PLC control with touch panel
- Automation level
- PLC
- Cleaning method
- Hygiene-friendly design
- Mobility
- Mobile,ready to plug in
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Pre-dough type
- Swelling,scalding,cooking,AromaStück®
- Machine footprint
- Compact,mobile design
- Tank capacity
- 100 kg,300 kg,500 kg per batch
- Material
- Stainless steel
- Agitator type
- Special agitator for gentle mixing
- Pump type
- Gear pump
- Control panel
- PLC control with touch panel
- Control panel type
- Touch panel
- Integration possibilities
- Freely programmable process parameters
- Dosing pump type
- Powerful gear pump