Short-cut pasta production line

Optimize your pasta production with a line engineered for efficient short-cut pasta shaping, guaranteeing each piece from penne to fusilli meets precise quality standards through advanced mixing, extrusion, and cutting technologies.

Processes and Produces Short-Cut Pasta Shapes

The Short-Cut Pasta Production Line from GEA is engineered for food and pasta manufacturers seeking efficient and consistent production of penne, fusilli, farfalle, and other pasta shapes. Utilizing a sequence of processes—mixing, hydration, and extrusion—this line ensures optimal product quality. The process begins with precise dosing and mixing of ingredients, achieving perfect hydration at 40-45°C under vacuum conditions to form a robust gluten matrix. The cutting unit, fitted with the PENNAUT device, ensures accurate shaping with an innovative centering system.

GEA’s innovative pre-dryer, built entirely from stainless steel, incorporates simplified cleaning and maintenance protocols, with shelving and heat exchanger designs facilitating quick adjustments. Ventilation motors located outside the drying chamber prevent exposure to high temperatures, enhancing reliability. The modular design caters to diverse production capacities, integrating seamlessly into existing setups. The TAS HP dryer introduces precise airflow management, operating at peak temperatures of 115°C, achieving stable conditions with residence times of 120-145 minutes. A state-of-the-art cooling unit reduces pasta temperature to a packaging-ready 20-25°C. Automated for continuous operation, this line maximizes productivity and minimizes downtime, offering a robust solution for evolving pasta production challenges.

Benefits

  • Enhances production efficiency with continuous and automated operations.
  • Optimizes pasta quality with precise temperature and hydration control.
  • Simplifies maintenance with removable components and external motors.
  • Minimizes contamination risk through strategic airflow management.
  • Adapts seamlessly to various production capacities with modular design.

General


Applications
Food,Short-cut pasta,Dry pasta
End products
Rigatoni,Macaroni,Ziti,Farfalle,Rotini,Penne,Fusilli
Steps before
Ingredient Mixing,Dosage,Hydration,Gluten Matrix Formation,Extrusion
Steps after
Packaging,Air Cooling,Temperature Reduction
Input ingredients
ingredients,mixed ingredients,dough
Output ingredients
short-cut pasta,penne pasta
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Pasta production capacity
6000 kg/h
Temperature of mixing
40-45°C
Max drying temperature
115°C
Stabilization temperature
77°C
Drying residence time
120-145 minutes
Cooling temperature
20-25°C
Construction material
Stainless steel
Automation
Automatic centering/positioning system
Ventilation motor installation
Outside drying chamber

Operating Characteristics


Working mechanism
Vacuum extrusion
Integrated steps
Dosage,Press,Cutting,Drying,Cooling
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
Cleaning method
Easy clean design
Energy efficiency
Optimized for minimal energy use

Material Compatibility


Abrasion resistance
Stainless steel construction
Cleanability
Easy to clean surfaces
Corrosive resistance (e.g. acids)
High corrosion resistance
Biological compatibility
Food-grade materials

Physical Characteristics


Machine footprint
Compact / Modular
Material
Stainless steel
Discharge method
Automatic / Manual
Control panel type
PLC-based
Compact footprint
Yes
Modular design
Yes
Heat exchanger position
External

Custom Options


Compact footprint
Modular design
Ventilation system
External motors
Product transport system
Optimized for minimal spillage