Continuous fluid bed dryer for powder and granules
Enhance your production line with precise moisture control and energy efficiency, essential for optimizing the drying and cooling of bulk materials like powders and granules.
Dries and Cools Powders and Granules Continuously
The Continuous Fluid Bed Dryer from TEMA Process is designed to enhance product quality and energy efficiency across various industries, including minerals, food, chemicals, renewables, and fertilizers. It utilizes a fluidization process to ensure even drying and cooling of powders and granules. This system is ideal for materials like silica sand, granulated sugar, and organic fertilizer pellets, with a capacity to handle up to 200 tons per hour.
The dryer operates continuously, incorporating static and dynamic fluidization methods, including optional shaking and vibrating mechanisms for sticky materials. Its energy efficiency is amplified through submerged heat exchangers, reducing the equipment’s size and exhaust air volume. Constructed from durable materials, it’s suitable for high-temperature processes, achieving drying gas temperatures up to 750°C.
The equipment can be integrated seamlessly into existing production lines, featuring PLC control for precise operation and easy monitoring. Designed for minimal maintenance, it supports CIP systems for efficient cleaning. With customization options available, TEMA Process provides engineering support to tailor the dryer to your specific operational needs.
Benefits
- Enhances product quality with uniform drying and cooling.
- Minimizes energy consumption using submerged heat exchangers.
- Handles diverse materials with shaking and vibrating functionality.
- Integrates smoothly into existing operations with customizable features.
- Reduces maintenance time with easy-to-clean CIP systems.
- Applications
- Mineral industry,Food,Salt industry,Renewables industry,Chemicals industry,Feed industry,Fertilizer industry
- End products
- Detergent powders,Sodium chloride,Vacuum salt,Biomass pellets,Ammonium sulfate granules,Silica sand,Granulated sugar,Organic fertilizer pellets,Chicken manure granules,Milk powder,Potash granules,Breadcrumbs
- Steps before
- Purification,Grinding,Pelletizing,Extrusion,Sieving
- Steps after
- Cooling,Packing,Coating,Sterilization,Pasteurization
- Input ingredients
- clay,sand,gravel,limestone,wet powder,granular materials,flakes,sticky materials,pellets,crystalline products,extruded materials
- Output ingredients
- dried clay,dried sand,dried gravel,dried limestone,dried powder,dried granules,dried flakes,dried sticky materials,dried pellets,dried crystalline products,dried extruded materials
- Market info
- TEMA Process is renowned for its expertise in designing and manufacturing industrial drying solutions, specifically fluid bed dryers and coolers, powder processing equipment, and waste material recycling technologies, recognized for efficiency and innovative technologies across various industries.
- Capacity
- Up to 200 t/h
- Drying gas temperature
- Up to 750 °C
- Product temperature
- Up to 400 °C
- Fluidizing air velocity
- Adjusted for fluidization
- Conveying mechanism
- Low-frequency,high amplitude shaker
- Residency time control
- Accurate control
- Energy efficiency
- Enhanced by submerged heat exchangers
- Cooling and drying integration
- Integrated in a single machine
- Material Feed Type
- Granular material
- Airflow segregation
- Hot and cool air segregated
- Transport enhancement
- Shaking motion
- Working Mechanism
- Fluidization through air flow
- Integrated Steps
- Drying and Cooling
- Batch vs. Continuous Operation
- Continuous
- Motion Type
- Static / Shaking Vibrating
- Automation Level
- PLC / SCADA
- Energy Efficiency
- Enhanced with submerged heat exchangers
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Discharge method
- Continuous flow over perforated bed
- Feed method
- Continuous flow for damp granular material
- Shape
- Dynamic (shaking vibrating) or static setup
- Heat exchanger design
- Submerged heat exchangers
- Cooling integration
- Integrated cooling section
- Temperature control
- Up to 750 °C for drying,product up to 400 °C
- Size reduction
- Smaller equipment size due to submerged heat exchangers
- Submerged Heat Exchangers
- Available
- Fluidizing Air Integration
- Available
- Dynamic (Shaking Vibrating) Unit
- Available
- Static Fluid Bed Unit
- Available
- Shaking Mechanism
- Low-Frequency,High Amplitude
- Cooling Section Integration
- Available