Explosion-proof immersion mill for paints and varnishes
Optimize high-performance coatings production with an explosion-proof immersion mill that ensures exceptional grinding results and safety in hazardous environments, ideal for processing low to medium viscosity products with precision and consistency.
Ensures Precise Dispersion and Mixing in Explosive Conditions
The DISPERMAT® SC4-EX, from VMA-GETZMANN, is an explosion-proof dissolver tailored for industries requiring robust dispersion solutions in potentially hazardous environments. This equipment excels in handling medium to large batches of high-viscosity products, such as automotive paints and adhesives. Its unique design incorporates a powerful 15–22 kW motor, facilitating efficient dispersion through a patented mixing technology. The dissolver supports a wide range of applications, including agrochemicals and pharmaceuticals, ensuring precise consistency across various formulations.
Operating with a full suite of automation features, the DISPERMAT® SC4-EX integrates seamlessly into your production line with PLC control for enhanced monitoring and process control. It achieves significant energy efficiency through optimized motor control, reducing energy consumption during long operations. Constructed with high-grade materials, this dissolver is available in corrosion-resistant options to suit your specific chemical requirements. For ease of maintenance, it offers a straightforward setup with quick access to components, minimizing downtime and ensuring prolonged operational life. Further customization options are available, including tailored rotor speeds and vessel configurations to meet unique processing needs.
Benefits
- Enhances safety with ATEX-certified explosion-proof design.
- Increases production efficiency by optimizing energy use during long operations.
- Ensures product consistency across batches with precise dispersion capabilities.
- Minimizes maintenance downtime through easy access to components.
- Offers flexibility with customizable rotor speeds and vessel configurations.
- Applications
- Sealants,Nano-applications,Microbiology,Buildings and colors,Cosmetics,Automotive paints,Spice pastes,Printing inks,Liquid crystal displays,Carbon materials,Construction chemistry,Anode and cathode materials,Batteries,Electronics,Food supplements,Separator films,Ceramics,Agrochemicals,Technical ceramics,Food products,Polishing agents,Pharmaceuticals,Food additives,Coatings,Conductive additives and battery compounds,Consumer ceramics,Adhesives,Body care
- End products
- Automotive spark plugs,Architectural exterior paints,Lithium-ion battery electrodes,Activated charcoal,Circuit board coatings,Led displays,Pesticides,Vitamin c supplements,Fine china,Microporous separator sheets,Chili pastes,Urethane adhesives,Conductive graphene additives,Ceramic floor tiles,Insecticides,Fish oil supplements,Electrochemical electrodes,Emulsifiers,Enzyme cultures,Concrete additives,Architectural interior paints,Polymer separator films,Pharmaceutical active ingredients,Automotive base coats,Red food dye,Curry pastes,Moisturizing lotions,Automotive clear coats,Carbon black additives,Waterproof coatings,Oled screens,Silicone sealants,Inkjet printer inks,Lithium-ion anodes,Carbon nanotubes,Anti-aging creams,Polishing slurries
- Steps before
- Mixing,Emulsification,Pre-dispersion,Slurry Preparation
- Steps after
- Packing,Coating,Quality Control,Product Treatment
- Input ingredients
- premixed product,slurries,raw materials,color pigments,additives,binders,conductive additives,nanotubes
- Output ingredients
- homogeneous distribution,dispersion,fine milling,uniform coating,pigment dispersion,nano-scale products,high strength values,stabilized emulsions
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 5.5 - 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- Speed
- 100 - 750 rpm
- Torque
- 436 - 657 Nm
- Container Capacity
- 200 - 1250 litres
- Height Adjustment
- Electric
- Temperature Class
- T3
- Explosion Protection
- II 2G Ex h IIB T3 Gb
- Dissolver Disc
- Mounted below milling basket
- Cooling System
- Double walled,spirally guided cooling liquid
- Automation
- PLC-controlled
- Material Used for Milling System
- ZrO2 or SiSiC
- Data Recording
- Graphical indication
- Repeatability
- Constant speed or power input
- Height Measurement
- Adjustable for container sizes
- USB Connectivity
- Yes (Wi-Fi,LAN expected in 2022)
- Software
- WINDISP© 7
- Shaft Adjustment
- Easy height adjustment
- Container Clamping Range
- Ø 60 ‒ 130 cm
- Frequency
- 50–60 Hz
- Weight
- 2800 kg
- Batch vs. continuous operation
- Batch
- Automation level
- PLC / Manual
- Cleaning method
- CIP / Manual
- Energy efficiency
- Low kW consumption per liter processed
- Height adjustment
- Electric
- Work Safety
- TÜV Certified Safety
- Nano Technology
- Fine grinding down to nano scale
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Shape Adjustability
- Round / Square / Custom
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Work safe directive
- 2006/42/EC
- Machine footprint
- 220 x 420 x 260 cm
- Basket size
- 200 - 1250 litres
- Tank size
- 30 - 600 litres
- Control panel type
- PLC
- Height adjustment
- Electric
- Speed adjustment
- Infinitely variable
- Optional features
- LED lighting,temperature sensor,Liquiphant level switch
- Process control
- C technology,DISPERSAFE®
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Cover customization
- Product feed system,various filling funnels