Laboratory mixer and dryer for solids

Enhance your laboratory capabilities with precision mixing and drying for small batch production, ensuring optimal processing of solid and pasty materials.

Mixes and Dries Solids in Laboratory Settings

The SOLIDMIX Laboratory Vertical Mixer and Dryer from EKATO SYSTEMS is a comprehensive solution for mixing and drying small batches of solid materials in laboratory settings. Specifically designed for industries such as pharmaceuticals, chemicals, and biotechnologies, this equipment excels at handling free-flowing solids and pasty materials. Its key feature—an interchangeable impeller system—enables precise processing of diverse materials, from APIs to specialty chemical compounds. The jacketed vessel allows precise temperature control, offering heating, cooling, and vacuum drying functionalities for optimal product outcomes. It supports automated operations with an integrated PLC control and touch-screen interface, allowing seamless integration into your existing lab processes. Constructed from stainless steel, the SOLIDMIX ensures durability and resistance against corrosive materials, meeting GMP standards for safety. Additionally, its user-friendly design with an inspection glass and automated lid lifting simplifies cleaning and maintenance, making it an efficient choice for R&D departments aiming to scale up their processes.

Benefits

  • Enhances product consistency through precise temperature and moisture control.
  • Allows seamless scalability from laboratory to production scale, facilitating R&D efforts.
  • Reduces operational costs with energy-efficient heating and cooling systems.
  • Ensures safety and compliance in pharmaceutical applications with GMP-certified materials.
  • Simplifies maintenance and inspection, minimizing downtime and enhancing productivity.

General


Applications
Food,Mineral processing,Biotechnology,Fine chemicals,Flue gas desulfurization,Cosmetics,Biopharmaceuticals,Petrochemical,Plastics,Biofuel,Pharmaceuticals
End products
Flavoring powders,Polyethylene pellets,Active pharmaceutical ingredients (apis),Emulsifiers,Drug formulation powders,Dna/rna synthesis intermediates,Mineral concentrates,Specialty chemical compounds,Organic skincare creams,Sulfur removal catalysts,Biodiesel
Steps before
Formulation,Grinding,Preparation of Solids,Heat Transfer Medium Cooling/Heating
Steps after
Analysis,Process Evaluation,Sterilization,Packing
Input ingredients
free-flowing solids,pasty products,bulk materials
Output ingredients
dried solids,mixed products,small batch production
Market info
Ekato is renowned for its expertise in mixing technology and process engineering, providing innovative and high-quality solutions for industrial mixing processes across various sectors, including chemical, pharmaceutical, and cosmetics industries.

Technical Specifications


Effective volume
5–310 L
Length
800–2150 mm
Width
800 mm
Height,closed
2150 mm
Net weight
120–180 kg
Temperature control
Liquid heat transfer
Automation
PLC-controlled
Impeller type
SOLIDS-PARAVISC / ISOPAS
Material
Stainless steel
Discharge opening
Ball segment valve
Viewing capability
Inspection glass in lid

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC-controlled
CIP/SIP
CIP capable
Air incorporation control
Available
Changeover time
Quick changeover
Cleaning method
CIP / Manual
Energy efficiency
Optimized for small batches

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Jacketed vessel
Batch size
Small batches

Physical Characteristics


Machine footprint
1000 mm x 800 mm x 2150 mm
Effective volume
5–51 L
Tank shape
Vertical cylindrical
Discharge method
Ball segment valve
Material
Stainless steel
Control panel type
PLC control with touch screen
Inspection method
Inspection glass in lid
Lid type
Automated lid lifting

Custom Options


Control panel type
PLC control with touch screen
Discharge method
Ball segment valve
Impeller type compatibility
EKATO SOLIDS-PARAVISC / EKATO ISOPAS
Heating/Cooling integration
Jacketed vessel with heat transfer mediums
Material
Stainless steel
Lid feature
Automated lid lifting
Process observation
Inspection glass in lid