Intelligent pre-dosing system for fruit juices

Processes and Integrates Fruit Components in Beverages

The Krones FlexiFruit system offers an innovative solution for beverage producers looking to seamlessly integrate fruit pieces into liquid products without compromising quality. This intelligent, self-adjusting dosing system operates using a twin-flow method that separately processes fruit and juice to ensure minimal damage to sensitive components. The process begins with pre-dosing fruit pieces independently of the aseptic or hot filling operation. Fruit particles are gently heated in tubular heat exchangers and carefully mixed with the main juice flow, which is treated with plate heat exchangers to reduce oxidation.

This system is particularly suited for applications such as premium orange juice with pulp, aloe vera drinks with fruit bits, or smoothies with fruit chunks across industries including food and beverage, dairy, and juice production. With capacities designed for high-speed, continuous processing lines, the Krones FlexiFruit maintains precise dosing, preventing overdosing and ensuring cost efficiency.

Automation integrates seamlessly within production lines, aided by uniform materials and a consistent software solution, confirming easy maintenance and minimal downtime. Energy efficiency is bolstered by high-recovery heat exchangers, reducing overall operating costs. For industries focused on processing sensitive or varied fruit components into liquid products, the Krones FlexiFruit represents a comprehensive, energy-efficient solution engineered for quality and performance.