Thermal processing system for various meat products
Optimize your thermal processing with a versatile system that ensures uniform heating, drying, and smoking across various product types, significantly reducing process times while maintaining consistent quality outcomes.
Processes and Treats Diverse Food Products
The AEROMAT from VETEC Anlagenbau is a versatile thermal processing chamber designed to expertly handle the complex cooking, drying, and smoking needs of food processing operations. It stands out with its ability to execute a wide array of processes, including drying, smoking, boiling, and cooling, making it suitable for producing high-quality products like bratwurst, salami, and smoked salmon, among others.
The AEROMAT employs a patented dynamic air circulation system that ensures uniform climatic conditions, preventing hot and cold spots. This leads to evenly colored and perfectly cooked products. Tailored for diverse operations, it integrates seamlessly into continuous and fully automatic production lines with significant reductions in process times.
Its features include smoke generators for varied smoking processes and options for steam, gas, or electric heating. The ECOCON heat recovery system optimizes energy consumption, reducing it by up to 30%. The robust design ensures compatibility with the demanding environments of the food processing, meat, and dairy industries, offering configurations in durable materials like stainless steel for enhanced corrosion resistance.
Maintenance is simplified with a fully automatic CIP system for optimal cleanliness. The AEROMAT can be customized with various options, such as automatic floor conveyors, to match specific operational needs while providing comprehensive engineering support to integrate smoothly into any production setup.
Benefits
- Enhances product quality with precise thermal processing for consistent results.
- Reduces energy costs by up to 30% using efficient heat recovery systems.
- Integrates seamlessly into automated production lines to improve operational efficiency.
- Maintains product hygiene with a fully automated cleaning system, minimizing contamination risk.
- Adapts to varied industry demands with customizable design options for diverse applications.
- Applications
- Cooked sausage,Pet food,Cheese,Thawed products,Boiled sausage,Raw sausage,Cured meat products,Fish
- End products
- Defrosted chicken,Gouda cheese,Mortadella,Bratwurst,Prosciutto,Smoked salmon,Salami,Canned dog food
- Steps before
- Emulsification,Grinding
- Steps after
- Packing,Cooling
- Input ingredients
- boiled sausage,raw sausage,cooked sausage,cured meat products,fish,thawed products,pet food,cheese
- Output ingredients
- smoked products,cooked products,cooled products,dried products,baked products,pasteurised products,fermented products,thawed products
- Market info
- Vetec is known for its expertise in manufacturing customized industrial valves and actuators, catering to diverse industries with a reputation for reliability, precision engineering, and innovative solutions tailored to specific customer requirements.
- Boiling range
- 100°C to 250°C
- Temperature range
- 100°C to 250°C
- Cooling medium
- Tap water
- Cooling option
- Rapid cooling
- Airflow control
- Dynamic air circulation
- Heating type
- Steam-heated,Direct gas-heated,Electrically-heated
- Process functions
- Smoking,Cooking,Boiling,Drying,Cold-smoking,Roasting,Cooling
- Cycle time reduction
- Significant reduction in process times
- Cleaning method
- Fully automatic CIP-System
- Transport system
- Fully continuous / Automatic floor conveyor
- Smoke generation
- Glowing,Liquid,Steam,Friction smoke generators
- Heat recovery
- 30% energy reduction
- Working mechanism
- Dynamic air circulation
- Integrated steps
- Drying,Smoking,Boiling,Cooking
- Batch vs. continuous operation
- Batch System
- Cleaning method
- Fully Automatic CIP-System
- Automation level
- Fully automated with email notifications
- Energy efficiency
- Heat recovery ECOCON,30% reduction in energy consumption
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Design bake temperature range
- 100°C to 250°C
- Temperature range for cold-smoking
- Low temperatures
- Discharge method
- Automatic floor conveyor
- Installation positioning
- Back or roof
- Type of heating
- Steam / Direct gas / Electric
- Smoke generators
- Glowing / Liquid / Steam / Friction
- Arrangement of the machine
- Back / Roof
- Cold-smoking facility
- Low temperature smoking
- Automatic floor conveyor
- Transit design
- Design bake
- 100° C - 250° C
- Heat recovery ECOCON
- Energy consumption reduction up to 30%
- Ethernet connection
- Email notifications
- Fully automatic CIP-System
- Central cleaning system with rotating nozzles
- Shower,floor drain
- Rapid cooling using tap water