Laboratory vacuum mixer reactor for liquids and semi-solids
Achieve precise emulsification and mixing for high-viscosity and complex rheology products with a flexible vacuum mixer reactor, ideal for consistently producing stable liquids and semi-solids.
Performs Homogenization, Emulsion, and Deaeration
The BACHLAB Laboratory Vacuum Mixer Reactor from Bachiller is designed for precise laboratory-scale processing of liquids and semi-solids, making it essential for industries like pharmaceuticals and cosmetics. Featuring a coaxial stirring assembly and high shear rotor-stator system, it excels in homogenization, emulsion, and deaeration tasks. Suitable for creating end-products like face serums and epoxy adhesives, it offers capacities from 5 to 150 liters. Automation is ensured through a PLC control system with Ethernet connectivity for easy supervision and recipe management. Engineered for integration, it operates under vacuum or pressure conditions with heating and cooling options. Its sanitary design complies with cGMP and EHEDG standards, ensuring ease of cleaning and maintenance. Options include ATEX certification and compatibility for FDA validation, highlighting its adaptability to unique production requirements.
Benefits
- Optimizes product consistency with precise control of emulsion and homogenization processes.
- Minimizes operational costs with integrated heating and cooling systems.
- Enhances safety and compliance through GMP and EHEDG-standard design.
- Facilitates scalability from lab to industrial production seamlessly.
- Reduces manual intervention with automated recipe management and process supervision.
- Applications
- Biotechnology,Essences and aroma,Fine chemicals,Alkaline batteries,Chemical products,Cosmetics,Natural extracts,Biocides,Pulp and paper,Adhesives,Waste treatment,Petrochemicals,Food products,Resins,Plastics and polymer,Pharmaceuticals
- End products
- Antibiotic ointments,Epoxy adhesives,Aa alkaline battery electrolytes,Epoxy resins,Kraft paper coating,Chemotherapy medication gels,Biodiesel additives,Flavor emulsions,Polyethylene beads,Bio-silicones,Fragrance distillates,Gel-based sunscreen,Biodegradable plastics,Face serums,Polyurethane sealants
- Steps before
- Purification,Drying,Grinding,Mixing
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- liquids,semi-solids,creams,solids,ingredients for emulsions,ingredients for dispersions,ingredients for homogenization,alkaline batteries components,adhesives ingredients,pigments components,polymers raw materials,resins components,food additives,cosmetic ingredients,API ingredients
- Output ingredients
- emulsions,dispersions,homogenized products,bio cosmetics,colorants,creams,diet food,gels,lipsticks,shaving cream,silicone products,syrups,toothpastes,unguent,adhesives,pigments,resins,mayonnaise,sauces,vitamin complements
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Capacity
- 5L,10L,25L,50L,150L
- Working Pressure
- 0.5 bar
- Standard Vacuum
- 40 bar
- Working Temperature Range
- 20ºC to 100ºC
- Viscosity
- up to 250,000 mPa.s
- Material Polishing
- Internally mirror polished Ra ≤ 0.6 µm
- Automation
- PLC control system with colour touch screen interface
- Lid Operations
- Automatic lifting with 90º rotation
- Supervision System
- Process supervision system with Ethernet connectivity
- Heating/Cooling
- Independent unit with heating/cooling jacket
- Recipe Creation Software
- Software available for creating product recipes
- Coaxial stirring assembly
- Yes
- Integrated steps
- Agitation,Vacuum,Pressure,Heating,Cooling
- Automation level
- PLC / Touch Screen Interface
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP with Riboflavin test
- Changeover time
- Automatic lid lifting and rotation
- Cleaning method
- CIP
- Energy efficiency
- Variable based on usage
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Conforms to GMP standards
- Corrosive resistance (e.g. acids)
- High resistance to corrosive substances
- Product types
- Liquids,Semi-solids,Creams,Emulsions
- GMP Compliance
- Yes
- EHEDG certification
- Yes
- FDA materials
- Optional
- CE marking
- Yes
- Pressure Equipment Directive 2014/68/EU
- Yes
- Safety for Machinery Directive 2006/42/EC
- Yes
- ATEX certification
- Optional
- Capacities
- 5L,10L,25L,50L,150L (Pilot)
- Useful working volume
- 20% up to 100% of its capacity
- Viscosity capacity
- Up to 250,000 mPa.s
- Working pressure
- 0.5 bar
- Standard vacuum
- 40 bar
- Working temperature
- 20ºC to 100ºC
- Internal finish
- Mirror polished Ra ≤ 0.6 µm (Grit 360)
- External finish
- Matte or mirror polished
- Lid lifting
- Automatic with 90º rotation
- Control system
- PLC control with color touch screen
- Heating/cooling jacket
- Independent unit
- Lid lifting
- Automatic lifting with 90º rotation
- Heating/cooling option
- Heating/cooling jacket through an independent unit