20l jacketed glass reactor

Optimize your chemical reactions with precise temperature control and adaptive stirring capabilities, perfect for handling temperature-sensitive materials with ease in both research and production settings.

Performs Controlled Reactions and Vacuum Processes

The Ai 20L Single or Dual Jacketed Glass Reactor Systems with Air Motor from Across International are engineered for precision in various demanding applications, including pharmaceutical formulations and chemical synthesis. This glass reactor is distinguished by its ability to handle temperature-sensitive reactions with a wide operating range from -110°F to 400°F. The dual jacketed variant allows vacuum control from the outer jacket, enhancing thermal management and preventing external frost.

Designed for batch operations, this system ensures exact control over mixing, heating, cooling, and vacuum conditions, making it ideal for processes such as biopharmaceutical production and botanical extraction. With a capacity of 20 liters, it efficiently supports research and development departments in processing liquid and slurry products.

The reactor integrates seamlessly into existing setups with adjustable stirring speeds and a constant pressure feeding funnel for uniform material addition. It features a robust condenser to optimize recovery rates. Constructed from high borosilicate glass, the reactor combines chemical resistance with durability, supported by a heavy-duty stainless steel frame equipped with lockable casters for mobility.

Compliant with stringent laboratory standards, this system offers ease of maintenance with U.S.-based parts and service support. Optional multi-layer stirring blades and other customizable features provide adaptability for specialized needs, ensuring operational efficiency and high-quality outputs.

Benefits

  • Enhances precision in temperature-sensitive processes, improving product quality.
  • Streamlines operations with efficient vacuum and mixing control, reducing processing time.
  • Increases operational safety and flexibility in C1D1 environments.
  • Minimizes energy costs with thermally efficient jacket designs.
  • Facilitates high-quality material recovery, optimizing resource use.

General


Applications
Pharmaceutical formulations,Fine chemicals,Nutraceuticals,Research chemicals,Laboratory chemicals,Plant-based compounds,Temperature-sensitive materials,Biopharmaceuticals,Chemical synthesis,Essential oils
End products
Analytical reagents,Specialty solvents,Research reagents,Herbal supplements,Drug delivery systems,Cold chain pharmaceuticals,Biotech drugs,Catalysts,Natural fragrances,Plant extractions
Steps before
Purification,Material preparation,Temperature adjustment,Vacuum setup,Loading materials
Steps after
Material recovery,Cooling,Cleaning,Unloading materials
Input ingredients
synthetic reaction materials,chilling fluid,vacuum,compressed air,high borosilicate glass
Output ingredients
condensed materials,reaction products,recovered materials,vacuum exhaust,processed chemicals
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Rotation
500 rpm (maximum recommended)
Output Power
1/4 HP
Compressed air pressure range
5 to 80 psi (0.2 to 0.55 MPa)
Working temperature
-10°C to +70°C
Glass Vessel Temperature Range
-110 °F to 400 °F / -80 °C to 200 °C
Cooling/heating jacket capacity
1.6 gallons (6L)
Maximum jacket pressure
4.4 PSI (0.03 MPa)
Vacuum Level
20 torr
Reaction Glass Vessel Capacity
5.3 gallons (20L)
Glass Material
High borosilicate glass 3.3
Rotation Controller
Digital controller with variable frequency drive

Operating Characteristics


Working Mechanism
Single/Dual Jacketed Reactor
Temperature Control Range
-110°F to 400°F
Pressure Control
4.4 PSI (0.03 MPa) Maximum Jacket Pressure
Automation Level
Manual / Digital Controller
Cooling/Heating Integration
Duel-cooling coil condenser
Vacuum Level
20 torr
Material Loading
Constant Pressure Feeding Funnel
Agitation Control
Adjustable Stirring Rate

Material Compatibility


Corrosive resistance (e.g. acids)
High borosilicate glass,PTFE
Temperature compatibility
-110 °F to 400 °F / -80 °C to 200 °C
Chemical resistance
PTFE sealing components
Thermal insulation
Thermo insulation jacket

Product type Characteristics


Vacuum and thermo fluid jackets
Dual jacket for temperature control

Physical Characteristics


Machine Footprint
20 x 27 x 80 inches
Machine Height
80 inches
Tank Capacity
5.3 gallons (20L)
Tank Material
High borosilicate glass
Support Frame
Stainless steel with lockable casters
Adjustable Frame
Available as an upgrade
Jacket Type
Single or Dual Jacketed
Viewing Window
Open/close with adjustable drawstrings
Discharge Method
Glass drain port with PTFE open/close valve
Insulation Jacket
Thermo insulation jacket with viewing window

Custom Options


Glass reactor vessel
Single jacketed / Dual jacketed
Adjustable Frame upgrade
Yes / No
Vacuum setup
3/8" hose barb / Welch 2052 diaphragm pump / ULVAC DTC-41 diaphragm pump
Top right condenser
Condenser with vacuum and chilling fluid ports / Glass hollow stopper
Top left feeding funnel
Glass material feeding funnel / Glass hollow stopper
Back temperature probe
In-vessel temperature probe / Glass stopper
Front right vacuum port
Glass vacuum port with on/off valve / Glass hollow stopper
Chiller for the reactor
No recirculating chiller / Ai C30 -30°C chiller
Chiller for top condenser
No chiller / Ai C30 -30°C chiller
Options
None / 316L SST splash bin with detachable mobile base
Delivery liftgate service
Yes / No