Industrial basket mill for medium viscosity products
Achieve precise particle size reduction and rapid pigment dispersion in your coatings and inks production with our advanced industrial basket mill, optimizing process efficiency and product quality.
Ensures Uniform Dispersion and Mixing
The DISPERMAT® industrial dissolvers from VMA-GETZMANN are engineered to solve complex mixing challenges in industries ranging from automotive to pharmaceuticals. Known for their robust design, these dissolvers use high-torque, variable-speed motors for efficient dispersion of high-viscosity products such as adhesives, paints, and slurries. Capable of handling batch sizes from 30 to 2000 liters, they integrate seamlessly into continuous production lines with PLC control for precise, repeatable operations. They feature energy-efficient systems, reducing power consumption by up to 35%. Material choices include stainless steel construction for enhanced chemical resistance, ensuring durability. The dissolvers comply with ATEX specifications for safe operation in hazardous environments. Advanced CIP features facilitate easy cleaning, minimizing downtime. Customization options and expert engineering support ensure that each unit meets specific production requirements.
Benefits
- Achieves consistent product quality with precise mixing and dispersion.
- Increases operational efficiency through energy savings of up to 35%.
- Easily integrates into existing production lines, reducing installation time.
- Ensures safe operation with ATEX-compliant features for hazardous environments.
- Minimizes maintenance downtime with easy-to-clean, CIP-ready design.
- Applications
- Natural paints,Effect paints,Nano-applications,Textile inks,Silicones,Cosmetics,Aerospace coatings,Ship paints,Oled displays,Automotive paints,Biotechnology,Spice pastes,Road marking paints,Printing inks,Emulsion paints,Latex paints,Coil coatings,Carbon materials,Ceramic pigments,Conductive coatings,Architectural coatings,Batteries,Food supplements,Ceramic glazes,Wood coatings,Agrochemicals,Lcd displays,Screen printing inks,Technical ceramics,Food products,Pharmaceuticals,Polishing agents,Building coatings,Food additives,Anti-friction coatings,Adhesives,Special paints for wind turbines,Cathodic dip coatings,Teflon coatings,Digital printing inks
- End products
- Synthetic latex interior paint,Interior wall primers,Natural food colorants,High-strength ceramic components,Curry spice paste,Aircraft fuselage coatings,Low-friction engine components,Biopharmaceutical injectables,Ptfe non-stick coatings,Wood varnish,Micronized polishing creams,Wind turbine blade protective coatings,Television oled screens,Construction adhesives,Automotive base coat,Smartphone displays,Skincare creams,Exterior wall coatings,Automotive clear coat,Granular fertilizers,3d printer filament ink,Graphite conductive coatings,Metallic flake effect paint,Carbon black pigment,Clinically formulated sunscreens,Anode slurries,Offset printing ink,Vitamin-enriched shakes,Electrophoretic paint deposition,Wood stains,Organic clay paints,Inkjet printer cartridges,Oral tablets,Line marking road paint,Lithium-ion battery electrolytes,Cathode slurries,Emulsion-based interior paint,Anti-corrosive marine coatings,Galvanized steel coil coatings,Ceramic tile pigment,Silicone sealants,Porcelain glaze,Anti-fouling marine coatings,Carbon nanotubes,Fabric dye ink,Emulsion-based exterior paint
- Steps before
- Formulation Mixing,Premixing Ingredients,Pre-Dispersion,Raw Material Preparation
- Steps after
- Quality Control,Product Packaging,Cooling,Final Filtering
- Input ingredients
- premixed product,anode and cathode materials,conductive additives,slurries,pigments,additives,chemicals,spice pastes,food additives,feedstock for 3D printing,cosmetics,pharmaceutical compounds,nano-materials,ceramic pigments,wood putties
- Output ingredients
- dispersed product,homogeneous mixture,fine particles,nano-scale dispersion,finished coatings,pharmaceutical preparations,cosmetic products,finished ink for printing,processed food additives,ceramic glazes,painted surfaces,treated seeds,anode and cathode components,finished adhesives,road marking paints
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Options
- CN / C / SC / PLC
- Cooling System
- Double walled cooling
- Height Adjustment
- Electric
- Speed
- 100 - 1150 rpm
- Torque
- 43 / 215 Nm
- Container Capacity
- 75 - 750 litres
- Container Height
- 50 - 130 cm
- Container Clamping Range
- Ø 44 ‒ 100 cm
- Weight
- 1000 kg
- Material Compatibility
- ZrO2 or SiSiC Milling System
- Connectivity
- USB
- Software
- WINDISP© 7
- Compliance
- DIRECTIVE 2006/42/EC
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP / SIP / manual
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- PLC / CN / SC
- Discharge method
- Bottom outlet
- Control panel type
- PLC / C / SK / TM
- Height adjustment
- Electric
- Speed adjustment
- Infinitely variable
- Stand type
- H4 compact stand
- Shaft adjustment
- Telescopic stand
- Software
- WINDISP© 7
- Safety features
- DISPERSAFE®
- Cover features
- Integrated product feed system
- Cooling option
- Double-walled milling basket