Industrial retort for food sterilization
Achieve uniform sterilization and cooling in your batch production processes while minimizing energy and water consumption, ensuring product integrity and higher throughput efficiency for both solid and liquid products.
Sterilizes and Cools Batch Products Efficiently
The SuperStatic Retort by JBT is an innovative piece of equipment engineered to revolutionize batch sterilization and thermal processing. This retort stands out due to its incorporation of a Steam Water Spray (SWS) system, paired with a LOGTEC Process Controller, ensuring uniform heat distribution and precise process control. Designed for food, pet food, and pharmaceutical industries, it efficiently handles products ranging from canned beans and soups to poultry and pharmaceutical syrups.
The retort achieves significant energy savings with its high-capacity heat exchanger and low energy suction system, reducing steam and cooling water usage. It boasts a 30% reduction in come-up times and a 34% reduction in cooling times, maximizing throughput without compromising product integrity. Constructed from stainless steel, it resists corrosion and is equipped with clog-resistant nozzles for minimal maintenance requirements.
Fully automated and easily integrated into existing production lines, the SuperStatic Retort supports batch operations and is ideal for facilities seeking sustainable and efficient thermal processing solutions. Its design meets stringent industry standards, providing reliable and consistent sterilization to enhance product safety and quality.
Benefits
- Increases production efficiency with 30% faster come-up and 34% quicker cooling times.
- Lowers operational costs through reduced steam and water usage.
- Ensures product safety with consistent thermal processing for a wide range of product types.
- Maintains product quality by preventing damage to sensitive items through static processing.
- Minimizes maintenance disruption with corrosion-resistant construction and clog-resistant nozzles.
- Applications
- Beverages,Soups,Sauces,Ready meals,Seafood,Pet food,Meat,Fruits,Oils,Beans,Nuts,Dressings,Vegetables,Pharmaceutical products,Poultry,Seasonings,Juices
- End products
- Canned chicken legs,Olive oil,Tomato soup,Pharmaceutical syrups,Garlic seasoning,Roasted almonds,Salad vinaigrette,Canned peaches,Orange juice,Canned kidney beans,Iced tea,Microwaveable lasagna,Canned chicken breast,Spaghetti sauce,Canned tuna,Frozen mixed vegetables,Canned dog food
- Steps before
- Processing,Filling,Packaging
- Steps after
- Cooling,Labeling,Distribution
- Input ingredients
- beans,fruits,vegetables,meat,soups,pet food
- Output ingredients
- sterilized beans,sterilized fruits,sterilized vegetables,sterilized meat,sterilized soups,sterilized pet food
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Steam Boost Valve
- Faster Come-up Time and Increased Product Throughput
- High Capacity Heat Exchanger
- Faster Cooling and Increased Product Throughput
- Dual Pumps
- Increased Process Flow and Content Flow Throughout the Thermal Process
- Low Energy Suction System
- Reduces Steam,Cooling Water,and Process Water Required in the Retort
- Static Processing
- No damage to sensitive products
- Process Overpressure
- Container Integrity
- Insulated Shell
- Reduces Steam Consumption
- Stainless Steel Construction
- Corrosion Resistant
- Clog Resistant Nozzles
- Reduced maintenance
- Steam Boost Valve
- Faster Come-up Time
- High Capacity Heat Exchanger
- Faster Cooling
- Dual Pumps
- Increased Process Flow
- Low Energy Suction System
- Reduced Steam and Water Usage
- Static Processing
- No Damage to Sensitive Products
- Process Overpressure
- Container Integrity
- Insulated Shell
- Reduces Steam Consumption
- Automation level
- LOGTEC Process Controller
- Corrosion Resistance
- Stainless Steel Construction
- Clog Resistance
- Clog Resistant Nozzles
- Food Types
- Beans,Fruits,Vegetables,Meat,Soups,Pet Food
- Compact footprint
- Yes
- Control panel type
- LOGTEC Process Controller
- Construction Material
- Stainless Steel
- Insulated Shell
- Yes
- Clog Resistant Nozzles
- Yes
- Control System
- LOGTEC Process Controller
- Integration with Steam Water Spray System
- Yes