Rotary pouch packaging system for food and powder products
Streamline your packaging process with a rotary system that ensures precise filling, sealing, and quality control for diverse food and powder products, enhancing operational efficiency while maintaining product integrity.
Fills and Seals Premade Pouches
The Viking-8SG-200A from Viking Masek is an automatic rotary pouch packaging machine designed to elevate your production line by efficiently filling and sealing a variety of premade pouches. This machine excels in handling diverse product types, including powders and solids, making it ideal for food, beverage, health, and non-food industries. Utilizing an 8-station, single-lane rotary system, it ensures precise bag handling and effective sealing with a servo-driven Allen Bradley control platform.
Capable of accommodating bag sizes from 100 mm to 200 mm in width and up to 575 mm in length, the Viking-8SG-200A offers flexibility for packaging various end-products, such as instant coffee, protein powder, and marinated chicken breasts. With a maximum speed of 35 bags per minute, it seamlessly integrates into high-speed production environments.
Automation is simplified with a PLC control and touch screen interface, supporting process parameter memory for consistent operations. Energy-efficient design and Ethernet connectivity add operational value, while features like pouch presence detection and a two-step sealing process guarantee clean, reliable seals. Optional enhancements include proprietary robotic pick-and-place systems and comprehensive quality control measures such as checkweighers and metal detectors, ensuring you maintain the highest standards of product integrity.
Benefits
- Increases operational efficiency with an 8-station rotary design that speeds up packaging tasks.
- Enhances product integrity with precise filling and sealing, minimizing waste and rework.
- Reduces labor costs with intuitive PLC control and touch screen interface for streamlined operation.
- Facilitates rapid product changeovers with memory for production parameters, accommodating diverse product lines.
- Ensures high-quality product output with integrated quality control options, including checkweighers and metal detectors.
- Applications
- Contract packaging, Treats, Medical devices, Snacks, Cheese, Organic foods, Medical testing kits, Fish, Liquids, Food, Fresh fruit, Non-food products, Beans, Supplies, Pills, Cannabis, Capsules, Powders, Candy, Pasta, Pet food, Individual quick frozen (iqf), Nuts, Natural, Rice, Health, Cereal, Beverage, Meat, Coffee, Vegetables, Poultry, Medical
- End products
- Dog kibble, Baby formula powder, Bottled water, Wheat flour, Potato chips, Protein powder, Basmati rice, Kidney beans, Granola bars, Organic oatmeal, Artisanal cheese, Orange juice, Cold brew coffee, Vitamin c pills, Marinated chicken breasts, Instant coffee, Packaged fresh apples, Cornflakes, Iv bags, Celery sticks, Macaroni, Surgical masks, Smoked salmon, Cat treats, Cbd oil, Fish oil capsules, Chocolate bars, Mixed nuts, Vaping cartridges, Rapid covid-19 test kits
- Steps before
- Purification, Mixing, Blending, Grinding, Filling
- Steps after
- Sealing, Cooling, Quality Control, Date Coding, Packing
- Input ingredients
- powders, food products, gumballs, rice, precooked meat, coffee, individual quick frozen (IQF) items, cereal, nuts, snacks, fresh fruit, vegetables, liquids, meat, poultry, fish, pet food, treats, candy, pasta, beans, rice, natural foods, organic foods, cheese, cannabis, medical devices, supplies, pills, capsules, medical testing kits
- Output ingredients
- premade pouches, quad bags
- Market info
- Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.
- Max Speed
- 35 bpm
- Bag Size
- Min 100 mm W x 150 mm L, Max 200 mm W x 575 mm L
- Number of Stations
- 8 stations
- Automation
- PLC control with touch screen operation
- Control Platform
- Servo-driven Allen Bradley control platform
- Frame
- Highly durable welded steel frame
- Production Parameter Memory
- Includes gripper size, machine speed, sealing temperature, and filling volume
- Pouch Presence Detection
- No filling, no sealing
- Sealing Process
- Two step sealing process
- Cooling Station
- Yes
- Power Supply
- 480 V / 3 Ph / 60 Hz / 35 A
- Compressed Air
- Approx. 600 NL/min, 5~6 kgf/cm²
- Working Mechanism
- Rotary pouch filling and sealing
- Integrated Steps
- Pouch filling, sealing, cooling
- Automation Level
- PLC-controlled, Servo-driven
- Bag Presence Detection
- No filling, no sealing
- Changeover Time
- Quick parameter memory
- Batch vs. Continuous Operation
- Continuous operation
- Cleaning Method
- Manual / CIP options
- Cycle Time
- 35 bpm max speed
- Energy Efficiency
- Optimized servo system
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Number of Stations
- 8 stations
- Machine Footprint
- Single Lane Rotary
- Premade Pouch Bag Size
- Min 100 mm W x 150 mm L, Max 200 mm W x 575 mm L
- Frame Material
- Highly durable welded steel frame
- Control Panel Type
- PLC control with touch screen operation
- Gripper Size Range
- 90-235mm
- Cooling Station
- Included
- Control panel type
- PLC control with touch screen operation
- Integration possibilities
- Fully interlocked safety guards, Ethernet connectivity
- Production parameter memory
- Gripper size, machine speed, sealing temperature, filling volume
- Sealing process
- Two step sealing process
- Robot integration
- Proprietary Viking robotic pick, place bag infeed system
- Bag infeed system
- Proprietary Viking robotic
- Bag magazine
- Extended bag magazine
- Dust control
- Dust suction nozzles and dust collector