Rotary pouch packaging system for food and powder products
Streamline your packaging process with a rotary system that ensures precise filling, sealing, and quality control for diverse food and powder products, enhancing operational efficiency while maintaining product integrity.
Fills and Seals Premade Pouches
The Viking-8SG-200A from Viking Masek is an automatic rotary pouch packaging machine designed to elevate your production line by efficiently filling and sealing a variety of premade pouches. This machine excels in handling diverse product types, including powders and solids, making it ideal for food, beverage, health, and non-food industries. Utilizing an 8-station, single-lane rotary system, it ensures precise bag handling and effective sealing with a servo-driven Allen Bradley control platform.
Capable of accommodating bag sizes from 100 mm to 200 mm in width and up to 575 mm in length, the Viking-8SG-200A offers flexibility for packaging various end-products, such as instant coffee, protein powder, and marinated chicken breasts. With a maximum speed of 35 bags per minute, it seamlessly integrates into high-speed production environments.
Automation is simplified with a PLC control and touch screen interface, supporting process parameter memory for consistent operations. Energy-efficient design and Ethernet connectivity add operational value, while features like pouch presence detection and a two-step sealing process guarantee clean, reliable seals. Optional enhancements include proprietary robotic pick-and-place systems and comprehensive quality control measures such as checkweighers and metal detectors, ensuring you maintain the highest standards of product integrity.
Benefits
- Increases operational efficiency with an 8-station rotary design that speeds up packaging tasks.
- Enhances product integrity with precise filling and sealing, minimizing waste and rework.
- Reduces labor costs with intuitive PLC control and touch screen interface for streamlined operation.
- Facilitates rapid product changeovers with memory for production parameters, accommodating diverse product lines.
- Ensures high-quality product output with integrated quality control options, including checkweighers and metal detectors.
- Applications
- Contract packaging,Treats,Medical devices,Snacks,Cheese,Organic foods,Medical testing kits,Fish,Liquids,Food,Fresh fruit,Non-food products,Beans,Supplies,Pills,Cannabis,Capsules,Powders,Candy,Pasta,Pet food,Individual quick frozen (iqf),Nuts,Natural,Rice,Health,Cereal,Beverage,Meat,Coffee,Vegetables,Poultry,Medical
- End products
- Dog kibble,Baby formula powder,Bottled water,Wheat flour,Potato chips,Protein powder,Basmati rice,Kidney beans,Granola bars,Organic oatmeal,Artisanal cheese,Orange juice,Cold brew coffee,Vitamin c pills,Marinated chicken breasts,Instant coffee,Packaged fresh apples,Cornflakes,Iv bags,Celery sticks,Macaroni,Surgical masks,Smoked salmon,Cat treats,Cbd oil,Fish oil capsules,Chocolate bars,Mixed nuts,Vaping cartridges,Rapid covid-19 test kits
- Steps before
- Purification,Mixing,Blending,Grinding,Filling
- Steps after
- Sealing,Cooling,Quality Control,Date Coding,Packing
- Input ingredients
- powders,food products,gumballs,rice,precooked meat,coffee,individual quick frozen (IQF) items,cereal,nuts,snacks,fresh fruit,vegetables,liquids,meat,poultry,fish,pet food,treats,candy,pasta,beans,rice,natural foods,organic foods,cheese,cannabis,medical devices,supplies,pills,capsules,medical testing kits
- Output ingredients
- premade pouches,quad bags
- Market info
- Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.
- Max Speed
- 35 bpm
- Bag Size
- Min 100 mm W x 150 mm L,Max 200 mm W x 575 mm L
- Number of Stations
- 8 stations
- Automation
- PLC control with touch screen operation
- Control Platform
- Servo-driven Allen Bradley control platform
- Frame
- Highly durable welded steel frame
- Production Parameter Memory
- Includes gripper size,machine speed,sealing temperature,and filling volume
- Pouch Presence Detection
- No filling,no sealing
- Sealing Process
- Two step sealing process
- Cooling Station
- Yes
- Power Supply
- 480 V / 3 Ph / 60 Hz / 35 A
- Compressed Air
- Approx. 600 NL/min,5~6 kgf/cm²
- Working Mechanism
- Rotary pouch filling and sealing
- Integrated Steps
- Pouch filling,sealing,cooling
- Automation Level
- PLC-controlled,Servo-driven
- Bag Presence Detection
- No filling,no sealing
- Changeover Time
- Quick parameter memory
- Batch vs. Continuous Operation
- Continuous operation
- Cleaning Method
- Manual / CIP options
- Cycle Time
- 35 bpm max speed
- Energy Efficiency
- Optimized servo system
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Number of Stations
- 8 stations
- Machine Footprint
- Single Lane Rotary
- Premade Pouch Bag Size
- Min 100 mm W x 150 mm L,Max 200 mm W x 575 mm L
- Frame Material
- Highly durable welded steel frame
- Control Panel Type
- PLC control with touch screen operation
- Gripper Size Range
- 90-235mm
- Cooling Station
- Included
- Control panel type
- PLC control with touch screen operation
- Integration possibilities
- Fully interlocked safety guards,Ethernet connectivity
- Production parameter memory
- Gripper size,machine speed,sealing temperature,filling volume
- Sealing process
- Two step sealing process
- Robot integration
- Proprietary Viking robotic pick,place bag infeed system
- Bag infeed system
- Proprietary Viking robotic
- Bag magazine
- Extended bag magazine
- Dust control
- Dust suction nozzles and dust collector