High-speed bun and roll production system

Optimize your bakery’s output with this high-speed system designed to streamline bun and roll production, ensuring consistency and efficiency while handling diverse dough types. Maximize your throughput and maintain top-tier quality with ease in large-scale operations.

High-speed bun and roll production system
Great for making:
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Automates Mixing, Dividing, Proofing, and Baking

The High-Speed Bun and Roll Manufacturing System from AMF Bakery Systems is engineered to boost efficiency and output in industrial and commercial bakery settings. This system stands out with its fully integrated approach, automating key processes such as mixing, extruding, dividing, proofing, and baking. It operates on a continuous basis, seamlessly preparing products like hamburger buns, artisan breads, and pastries. With a production capacity of up to 96,000 units per hour, it meets the demands of high-volume production lines while maintaining product precision through AMF’s FLEX extrusion technology. The system’s PLCs offer real-time data access for monitoring and optimization, enhancing operational efficiency. Available with sanitary design options, it ensures hygiene compliance and ease of maintenance. Moreover, the robust configuration flexibility supports custom engineering solutions tailored to specific production needs, ensuring smooth integration into existing workflows.

Benefits

  • Increases production capacity up to 96,000 units per hour, optimizing output efficiency.
  • Enhances product quality consistency through precise AMF FLEX extrusion technology.
  • Reduces operational costs by minimizing manual intervention with full automation.
  • Offers real-time data access through PLCs, enabling informed decision-making and improved line efficiency.
  • Ensures hygienic operation and easy maintenance with sanitary design options.

General


Applications
Buns,Hot dog buns,Muffins,Flatbreads,Baguette bread,Pizza,Pies,Puff pastry,Soft bread,Rolls,Cakes,Pastries,Croissants,Hamburger buns,Danish,Artisan bread
End products
Brioche rolls,Pain au levain,Pecan pie,Almond croissants,Slider buns,Puff pastry shells,Raspberry danish,Sponge cake,Sesame seed buns,San francisco sourdough,Baguette parisienne,Pretzel rolls,Whole wheat buns,Sourdough bread,Ciabatta bread,Multigrain baguettes,Chocolate muffins,Kaiser rolls,Napoli-style pizza crust,Hoagie rolls,Apple turnover,Soft hamburger buns,Focaccia flatbread,Blueberry muffins,Cheese danish
Steps before
Dough Mixing,Fermentation,Dough Chunking,Dough Feeding
Steps after
Proofing,Baking,Cooling,Packaging
Input ingredients
raw dough,dough chunks,fermented dough,dough ingredients
Output ingredients
buns,rolls,hamburger buns,hot dog buns,assorted rolls
Market info
AMF Bakery Systems is known for providing automated bakery equipment solutions, specializing in complete system design and integration for high-speed bread and bun production lines, emphasizing innovation, precision, and reliability in the baking industry.

Technical Specifications


Production capacity
Up to 96,000 buns or rolls per hour
Speed
Up to 72,000 pieces per hour (FLEX technology)
Automation
Fully automated
Mixing capacity
Up to 3,200 lbs
Conveyor design
Bent plate structure for wash-down sanitation
Product handling
Gentle rotary blade and vacuum system
Temperature control
Individually programmed zones
Bun packer capacity
Up to 28 baskets per minute
Dough transport capacity
Up to 30,000 lbs/hour
Cooling solution
Vesta Spiral Cooler

Operating Characteristics


Automation level
Fully Automated
Batch vs. continuous operation
Continuous
Changeover time
Flexible and easy changeover
Energy efficiency
Industry-leading configurations

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Custom-configured to fit a variety of product applications
Control panel type
Advanced integrated real-time monitoring system
Discharge method
Sanitary,easy-access conveyors
Machine footprint
Flexible,multi-tier layouts
Basket Stacker/Unstacker
Handles up to 40 nested or cross-nested baskets per minute

Custom Options


Modular Design Elements
Custom-configured for Product Applications
Cooling System Configuration
Custom-configured Spiral Cooler
Technology
FLEX Extrusion Dividers
Equipment Groups
Bakery lines
Product Groups
Bakery
Processes
Baking Conveying Cooling Dividing Drying Extruding Extrusion Fermentation Handling Heating Loading Mixing Monitoring Packaging Proofing Stacking Unloading Washing