Sterilizing and drying tunnel for pharmaceutical vials
Ensure precise sterilization and depyrogenation of pharmaceutical vials with a high-speed, continuous tunnel that integrates seamlessly into your production line, enhancing safety and efficiency for injectable and lyophilized products.
Sterilizes and Dries Pharmaceutical Vials
The Sterilizing and Drying Tunnel from TRUKING Technology offers a critical solution for pharmaceutical and biopharmaceutical manufacturers seeking reliable sterilization and drying of vials. This equipment leverages the laminar flow principle and high-speed hot air sterilization to ensure complete aseptic conditions, essential for injectable liquids and lyophilized products. With a high capacity for continuous industrial-scale operations, it employs multi-channel PID control for temperature uniformity, reducing risks of bottle damage. Its negative pressure technologies prevent contamination, while the automatic wind pressure balance system improves process efficiency. Integration into existing lines is seamless, supported by synchronized conveyor systems. Engineered to comply with GMP standards, it features easy-to-maintain chain conveyor mesh belts and is customizable for specific production needs.
Benefits
- Ensures aseptic conditions, reducing contamination risks and meeting strict pharmaceutical standards.
- Enhances production efficiency with continuous, automated operation.
- Minimizes temperature-related damage with consistent heat distribution and multi-channel PID control.
- Prevents cross-contamination through advanced negative pressure and diversion technologies.
- Integrates seamlessly into existing lines, improving overall workflow and reducing setup times.
- Applications
- Oral liquid preparations,Lyophilized products,Biopharmaceuticals,Injectable liquids,Pre-filled syringes,Traditional chinese medicine,Pharmaceutical vials,Bioreactors
- End products
- Insulin vials,Vaccines,Pain relief syringes,Lyophilized plasma,Cough syrup,Herbal extracts,Protein solutions,Antibody vials
- Steps before
- Washing,Preheating,Depyrogenation
- Steps after
- Filling,Cooling,Capping,Inspection,Packaging
- Input ingredients
- vials,ampoules
- Output ingredients
- sterilized vials,sterilized ampoules
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Sterilization process
- Hot air high-speed process
- Temperature uniformity
- High
- Temperature control
- Multi-channel PID control
- Negative pressure sealing
- Yes
- Automation
- Automatic wind pressure balance system
- Conveyor belt speed
- Synchronized with bottle washer and filling machine
- Cooling system
- Automatic wind pressure balance
- Depyrogenation
- A-grade sealed tunnel
- Conveyor type
- Chain conveyor mesh belt
- Automation level
- PLC / SCADA
- Airflow control
- Laminar flow
- Temperature uniformity
- High
- Negative pressure sealing technology
- Yes
- Cleaning method
- Depyrogenation
- Batch vs. continuous operation
- Inline Continuous
- Wind pressure balance system
- Automatic
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Feed/Discharge method
- Chain conveyor mesh belt