Pilot plant for ice cream production
Optimize your ice cream production with a flexible pilot plant that seamlessly integrates processes from mixing to extrusion, enabling precise control and experimentation for diverse dessert creations.
Mixes, Freezes, and Moulds Ice Cream Products
The K60 and K120 pilot plants from Catta 27 are engineered to streamline the development and semi-industrial production of ice cream and desserts. These versatile systems mix, freeze, and mold various products, including ice cream cups, cones, and sticks. With cycle production capacities of 200 and 300 liters respectively, they offer tailored solutions for both small-scale R&D and larger production environments. Integrated PLC controls enable precise management of all processes, from mixing to hardening, ensuring consistency across batches. The equipment utilizes an R 404A and R 507 refrigerant system, optimized for energy efficiency and environmental compliance. Built to withstand demanding production schedules, the K60 and K120 feature robust construction in corrosion-resistant materials. Maintenance is straightforward with easily accessible components, and the entire system can be configured to meet specific operational needs, backed by Catta 27’s expert engineering support.
Benefits
- Enhances production efficiency with precise control over mixing, freezing, and molding processes.
- Supports diverse product development with a broad range of ice cream and dessert applications.
- Reduces energy usage through optimized refrigerant systems for cost-effective operation.
- Facilitates seamless integration into existing production lines with PLC-controlled processes.
- Minimizes maintenance downtime with accessible design and corrosion-resistant materials.
- Applications
- Tartufo,Lollies,Sweets,Candy bars,Desserts,Cakes,Ice cream
- End products
- Stick ice-cream,Stakancic,Water-ice lolly,Ice cream cups,Ice cream tubs,Water-ice push-up,Ice cream cones,Bon bons,Ball cones,Extruded stick ice-cream,Ice cream sandwiches,Tartufo desserts,Ice cream cakes
- Steps before
- Mixing Ingredients,Homogenization,Pasteurization
- Steps after
- Filling,Moulding,Extrusion,Hardening,Packaging
- Input ingredients
- milk,cream,sugar,flavorings,stabilizers
- Output ingredients
- ice cream,water-ice lolly,extruded stick ice-cream,sandwich ice cream,bon bons,candy bars,ice cream cakes,tartufo,desserts
- Market info
- Catta 27 is known for manufacturing high-quality engineered-to-order (ETO) industrial equipment, specializing in customized solutions for various industries. Renowned for innovation and reliability, Catta 27 delivers precise, tailored machinery to meet complex client specifications efficiently.
- Cycle Production (K60)
- 200 l
- Total Power (K60)
- 23 kW
- Refrigerant Fluid
- R 404A / R 507
- Electrical Features
- 400/3/50 V/Ph/Hz
- Compressed Air Consumption
- 60 Nl/min at 6 bar
- Weight (K60)
- 1,600 kg
- Dimensions (K60)
- 2,485 x 1,300 x 1,300 mm
- Cycle Production (K120)
- 300 l
- Total Power (K120)
- 40 kW
- Weight (K120)
- 2,200 kg
- Dimensions (K120)
- 3,300 x 1,500 x 1,600 mm
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC
- Cleaning method
- CIP / Manual
- Condensation method
- Water
- Refrigerant fluid type
- R 404A / R 507
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Low to high viscosity
- Heat sensitivity
- Sensitive to heat
- Foaming
- Non-foaming
- Container size and shape
- Cups,Cones,Tubs,Sticks
- Refrigerant fluid type
- R 404A,R 507
- Cycle production volume
- 200L,300L
- Machine footprint
- K60
- K120
- 3,300x1,500x1,600 mm
- Weight
- K60
- K120
- 2,200 kg
- Condensation
- Water
- Refrigerant Fluid
- R 404A,R 507
- Condensation type
- Water
- Refrigerant Fluid
- R 404A / R 507