Processed cheese slice forming system

Effortlessly produce high-quality Slice-on-Slice cheese slices, cubes, shreds, and sticks while minimizing cross-contamination and labor requirements, ensuring a streamlined and efficient production process.

Forms and Slices Cheese Variants Efficiently

The FreeSlice 800 from the Natec Network is a versatile system designed for the efficient forming and slicing of various cheese products, including processed, analogue, and hybrid cheese. Its integrated laminar flow system ensures safe production without the risk of recontamination. The system’s vertical belt design allows for adjustable slice thickness, catering to different production requirements. With a capacity to handle up to 800 kg/h, the FreeSlice 800 is ideal for both large-scale operations and R&D settings, thanks to its compact design and integrated cooling unit. The equipment operates on a continuous process, minimizing the need for manpower and streamlining cheese processing. Equipped with a Clean-In-Place (CIP) system, it simplifies cleaning and maintenance, ensuring operational hygiene and reducing downtime. The FreeSlice 800 accommodates a variety of cheese forms, making it suitable for food processing companies across industries like dairy, plant-based, and specialty foods.

Benefits

  • Minimizes labor needs through integrated automation and efficient operation.
  • Ensures product safety with a laminar flow system that prevents recontamination.
  • Offers flexible production capabilities with adjustable slice thickness and formats.
  • Simplifies maintenance and cleaning with the fully integrated Clean-In-Place system.
  • Versatile applications for processed, analogue, and hybrid cheese production.

General


Applications
Meat products,Soups,Sauces,Plant based,Mozzarella,Pasta filata,Specialty food,Pet food,Fruits,Processed cheese,Cream cheese,Hybrid cheese,Dressings,Vegetables,Analogue cheese,Vegan,Baby food
End products
Cheese cubes,Hybrid cheese slices,Cheese sticks,Analogue cheese slices,Processed cheese slices,Cheese shreds,Slice-on-slice cheese slices
Steps before
Grinding,Blending / feeding,Cooking / pasteurising,Cooking / ultra high temp.
Steps after
Separating,Cutting,Stacking,Packaging
Input ingredients
processed cheese,analogue cheese,hybrid cheese
Output ingredients
Slice-On-Slice (SOS) cheese slices,cheese cubes,cheese shreds,cheese sticks
Market info
Hochland Natec is known for manufacturing innovative engineered-to-order equipment and solutions for the dairy and food processing industry, specializing in cheese production and processing technologies, with a strong reputation for quality and innovation.

Technical Specifications


Machine dimensions
5,700 x 5,000 x 4,800 mm (224" x 197" x 189")
Power supply
400 V,50 Hz,3 phase / 30 kVA
Capacity
800 kg/h (1,750 lbs/h) = 1,050 slices/min
Automation
Central control surveillance system
Slice weight
14 g (0.5 oz)
Slice width
76 mm
CIP (Clean-In-Place)
Yes,fully CIP capable
Cooling capacity
60 kW / 204,728 BTU/h
Compressed air usage
1 m³/h at 6 bar
Cheese ribbon width
Up to 550 mm (22")
Slice thickness
Infinitely adjustable from 1.5 mm - 10 mm (0.06" - 0.4")

Operating Characteristics


Working Mechanism
Laminar flow system
Integrated Steps
Cooling and forming
CIP Principles
Fully CIP-able
Automation Level
Central control surveillance system
Batch vs Continuous Operation
Inline Continuous
Recontamination Risk
None due to laminar flow
Flexibility
Slice-On-Slice,cubes,shreds,sticks
Cooling Requirement
Integrated cooling unit
Manpower Requirement
Minimized
Production Volume
Suitable for small volumes and R,D

Material Compatibility


Abrasion resistance
High
Biological compatibility
Compatible with food-grade materials
Cleanability
CIP (Clean-In-Place) capable
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
Compatible with variable slice thickness

Physical Characteristics


Machine footprint
5,700 x 5,000 x 4,800 mm (224" x 197" x 189")
Control panel type
Central control surveillance system
Cooling method
Integrated cooling unit
Discharge method
Vertical belt design

Custom Options


Control panel
Central control surveillance system
Integration possibilities
Plug-in system
Add-ons
Oilspraying unit,Diagonal cut device,Reject unit,Dual layer
Slice thickness adjustment
1.5 mm - 10 mm (infinitely adjustable)