High-shear mixer for high viscosity products
Achieve consistent, homogeneous mixtures of high-viscosity products with a versatile mixer that excels at integrating powders and liquids, ensuring superior texture and stability for even the most demanding applications.
Mixes, Homogenizes, and Emulsifies High-Viscosity Products
The ProcessMaster by Daniatech is a high-shear vacuum batch mixer designed for the efficient processing of high-viscosity products in diverse industries, from dairy and food to personal care and biotech. This equipment excels in achieving homogenous mixing through its powerful vacuum system that draws powder below the liquid level, enhancing wetting and dispersion. Its high-shear mixer, combined with a scraper agitator, creates a controlled vortex to eliminate air pockets and ensure uniform product quality.
The ProcessMaster caters to a variety of applications including mixing and emulsification for products like yogurt, almond milk, sauces, and probiotic cultures. With throughput capacities ranging from 300 to 1200 kg/h, it is ideal for both small-scale and large production lines. The unit features an insulated jacket for efficient heating and cooling, with options for direct steam integration for rapid temperature adjustments.
Designed with energy efficiency in mind, the ProcessMaster minimizes operational costs without compromising performance. It is constructed from hygienic materials, adhering to EHEDG standards, and is available with various options to meet specific production requirements, including CIP systems for easy maintenance and cleaning. Customization options allow integration into existing production lines, enhancing flexibility and scalability.
Benefits
- Enhances product consistency with high-shear vacuum technology for uniform mixing.
- Reduces production time with rapid heating and cooling capabilities.
- Lowers energy costs through efficient motor design and vacuum operation.
- Simplifies cleaning and maintenance with integrated CIP system.
- Offers flexibility through customizable options for diverse production requirements.
- Applications
- Food,Beverages,Plant-based beverages,Personal care,Pet food,Confectionary,Non-food,Biotech,Dairy
- End products
- Probiotic cultures,Wet pet food,Vegan cheese spread,Fruit juice nectar,Almond milk,Shampoo,Yogurt,Chocolate syrup,Salsa
- Steps before
- Ingredient Preparation,Weighing,Powder Handling,Manual Ingredient Addition
- Steps after
- Homogenization,Cooling,Heating,CIP (Cleaning in Place),Quality Control,Packaging
- Input ingredients
- powder,liquid,steam,water,ingredients,sauce ingredients,mayonnaise ingredients,dressing ingredients,gel ingredients,cream ingredients,emulsion ingredients
- Output ingredients
- homogeneous product,sauce,mayonnaise,dressing,gels,creams,emulsions,air-free product,lump-free product
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Viscosity range
- Up to 50,000 cP
- Suction method
- Vacuum
- Mixing type
- Batch
- Heating/Cooling
- Insulated steam/cooling jacket with direct steam valves
- Mixing effect
- High-shear
- Heating method
- Steam/electric heating
- Cooling method
- Ice water
- Homogenisation capability
- Down to 3µ lump-free
- Material handling
- Powder handling via vacuum
- Capacity
- 250 kg/h to 1000 kg/h depending on model
- Power requirements
- 3 kW to 90 kW depending on model
- Valve type
- Butterfly
- Control system
- Frequency control
- Cleanability
- CIP with 3-way valves
- Pressure sensor
- Included
- Temperature control
- Temperature transmitter
- Mixing method
- High-shear / Vacuum
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch operation
- Air incorporation control
- Lump-free,air-free mixing
- CIP/SIP
- CIP with 3-way valve
- Changeover time
- Quick changeover
- Cleaning method
- CIP
- Energy efficiency
- Energy-efficient high shear mixing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Up to 50,000 cP
- Foaming
- Control enabled
- Lump-free processing
- Yes,down to 3µ
- Homogenization capability
- 3µ
- Machine Footprint
- See dimensions per model
- Tank Shape
- Cylindrical with scraper agitator
- Discharge Method
- Outlet valve (butterfly)
- Feed Method
- Vacuum-assisted powder funnel
- Control Panel Type
- MCC panel with inverters
- Compact Footprint
- Yes,uniquely compact design
- Dimensions
- See model specific (e.g.,2400 x 1300 x 1000 mm for model 250)
- Weight
- See model specific (e.g.,600 kg for model 250)
- Control Panel Type
- MCC panel with inverters
- Integration Possibilities
- I/O Panel for connection to master PLC
- Valve Options
- Valve battery for cooling and heating
- Steam Valves
- Direct steam valves with 5μ ultra filter + valves
- Funnel Sizes
- 100l,250l,500l,1000l,2000l,25l for small ingredients
- Load Cells
- 2 pc global weighing with a transmitter in a stainless box
- Process Valves
- Different types available
- Motor Options
- Other motors,NEMA,etc. on request
- Voltage Options
- Alternative voltage on request
- Construction Options
- Construction according to 3A Design
- Regulatory Compliance
- PED/ASME/CRN
- Explosion Protection
- ATEX