Industrial manju cake production system
Transform traditional treats into innovative 3D cakes with precise filling and perfect contours using this engineered cake production system, ideal for creative pastry development and scaling unique flavors.
Shapes, Fills, and Bakes 3D Funcakes
The Industrial Manju Funcake 3D Cake Moulding Machine by Cake Concepts BV is engineered for high-volume production of intricately shaped 3D cakes and filled pastries. This machine stands out due to its capacity to craft custom funcakes with precision, employing a closed mould system that ensures detailed contour adherence. Ideal for bakeries and food production companies, it handles a wide array of applications including Japanese Manju cakes and themed novelty cakes.
The machine processes up to 25,000 units per hour, with outputs ranging from 200 to 550 kg/hr, and fully automatic operations streamlining the baking, filling, and de-moulding stages. It features interchangeable mould designs, allowing effortless transitions between various cake forms, while robust brass or cast iron construction ensures efficient heat retention and even cooking.
Offered in stainless steel to comply with hygienic standards, the machine integrates seamlessly into existing production lines and features automated monitoring to optimize performance and reduce downtime. Designed for flexibility, it allows operation with a variable number of moulds, supporting both small-scale trials and full-scale production runs.
Benefits
- Enhances production efficiency with rapid mould swapping, minimizing downtime to under 15 minutes.
- Ensures consistent product quality with even heat distribution and precise batter shaping.
- Increases product versatility with customizable moulds for diverse cake designs and sizes.
- Optimizes resource use by depositing batter only when conditions are verified.
- Supports high-volume output, accommodating up to 25,000 pieces per hour.
- Applications
- 3d cakes,Baked goods,Japanese manju cakes,Filled pastries,Confectionery,Snack foods,Custom-shaped cakes,Dessert products
- End products
- Novelty-shaped cakes,3d sculpted funcakes,Themed funcakes for occasions,Custom-shaped funcakes,Funcakes,Manju with assorted fillings,Filled funcakes,Gourmet pastry cakes,Decorative dessert funcakes
- Steps before
- Design moulds,Add fillings to batter
- Steps after
- Demoulding,Cooling,Packaging,Mould cleaning,Coating with releasing agent
- Input ingredients
- batter,fillings,solid particles
- Output ingredients
- funcakes,3D cakes,manju cakes
- Market info
- Automation
- Fully automatic
- Capacity
- 7000 - 25000 pcs/hr
- Output
- 200 - 550 kg/hr
- Mould material
- Solid cast iron or brass
- Mould swapping time
- Under 15 minutes
- Mould turning
- During baking
- Heat distribution
- Gas burners or electrical heaters
- Automation level
- Fully automatic
- Changeover time
- Under 15 minutes
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Stainless Steel Frame
- Cleaning method
- Manual
- Flexibility
- Customizable moulds
- Cleanability
- Stainless Steel Frame
- Corrosive resistance
- Solid brass or cast iron
- Heat retention
- Solid cast iron or brass moulds
- Material of Moulds
- Solid brass / Cast iron
- Mould Swapping Mechanism
- Automatic eject and insert
- Mould Shape Capability
- 3D design / Custom shapes
- Mould Heat Retention
- High
- Footprint
- Compact
- Machine Flexibility
- Runs with any number of moulds
- Control System
- Automatic
- Shape Customization
- 3D design tools for unique forms
- Mould Swapping
- Automatic eject and insert functions
- Filling Types
- High filling ratio,solid particles
- Material
- Stainless Steel Frame