High shear emulsifier for food and pharmaceutical products
Optimize your production line with precise emulsification, homogenization, and mixing capabilities, ensuring consistent quality for complex formulations in food and pharmaceutical applications. This high-performance equipment enhances efficiency and product uniformity, tailored for demanding industrial scales and rigorous quality standards.
Homogenizes and Disperses Ingredients Efficiently
The MaxxD High Shear Emulsifier from ProXES offers a robust solution for manufacturers in the food and cosmetic industries aiming to achieve consistent emulsions and dispersions. This equipment stands out with its rotor-stator design, ensuring optimum texture and stability across diverse products like mayonnaise, lotions, and ointments. Capable of processing up to 5,000 kg/h, the MaxxD supports both lab and industrial scales, providing versatility across various production stages. It integrates seamlessly into production lines with its PLC-controlled automation, enabling precise adjustments and remote monitoring. The MaxxD’s energy-efficient design uses optimized motor control, which reduces consumption by 30%. Constructed with high-grade stainless steel, it offers excellent corrosion resistance and long-term durability. Additionally, it adheres to GMP standards, ensuring compliance for pharmaceutical applications. The included CIP system simplifies cleaning, ensuring contamination-free transitions between batches. ProXES provides full customization and engineering support, allowing for tailored rotor speeds and system configurations to meet specific processing needs.
Benefits
- Enhances production efficiency with a processing capacity of up to 5,000 kg/h.
- Reduces operational costs through 30% lower energy consumption.
- Ensures product consistency and quality with precise, high-shear homogenization.
- Simplifies maintenance and product changeover with an integrated CIP system.
- Complies with GMP standards, supporting safe and regulated pharmaceutical production.
- Applications
- Sauces,Gels,Pesticide,Bakery,Table sauces,Ointment,Vegan,Chocolate,Hummus,Soups,Soft gels,Mascara,Toothpaste,Chemical suspensions,Fertiliser,Cream cheese,Sweet spreads,Lotions,Nail polish,Shower gel,Ceramics,Api suspensions,Pet food,Grease,Drinks,Mustard,Baby food,Paints,Lacquers,Fillings,Creams,Ketchup,Make-up cream,Stews,Savoury spreads,Mayonnaise,Dressings,Eye drops,Shampoo,Processed,Lubricants,Lipstick
- End products
- Omega-3 soft gels,Beef stew,Infant formula,Insecticide solution,Peanut butter,Ricotta cheese,Red lipstick,Moisturizing lotion,Vegan tofu spread,Minestrone soup,Smoothies,Chocolate truffles,Dijon mustard,Chemical catalyst suspension,High-gloss lacquer,Anti-aging cream,Fluoride toothpaste,Hummus dip,Olive oil mayonnaise,Dry dog food,Croissants,Antiseptic ointment,Industrial lubricant,Caesar salad dressing,Mushroom sauce,Aloe vera gel,Herbal shampoo,Nitrogen fertiliser,Hollandaise sauce,Strawberry jam,Acrylic paint,Porcelain tiles,Toffee caramel,Waterproof mascara,Motor grease,Sterile eye ointment,Body shower gel,Gel nail polish,Beekeeping syrup,Foundation cream,Tomato ketchup
- Steps before
- Purification,Drying,Grinding,Heating/Cooking
- Steps after
- Sterilization,Packing,Coating,Cooling
- Input ingredients
- oil,liquids,low viscous products,Nuts,Seeds,coarse paste,chemical suspensions
- Output ingredients
- mayonnaise,dressings,sauces,ketchup,cosmetics,creams,ointments,gels,toothpaste,emulsions,suspensions,tablets coatings,decorative cosmetics,lubrication grease
- Market info
- Proxes is known for manufacturing advanced processing systems for the food, pharmaceutical, and chemical industries, offering expertise in mixing, homogenizing, and size reduction technologies with a strong reputation for engineering tailored equipment solutions.
- Capacity
- MaxxD
- Functionality
- Homogenizing,Mixing,Dispersing,Emulsifying,Heating,Cooling,Cleaning,Deaeration,Sterilization
- Batch volume
- ProxxD
- Specific energy input
- ProxxD
- Dimensions
- ProxxD
- Weight
- ProxxD
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- High
- Machine Footprint
- L 230 x H 280 x W 210 cm
- Batch Volume
- 500 l
- Weight
- approx. 2,000 kg
- Control panel type
- Touchscreen HMI
- Integration possibilities
- SCADA,PLC
- Machine configuration
- Modular design
- Batch vs. continuous operation
- Both available
- Capacity scaling
- Lab to industrial scale