Continuous bulk fluid bed dryer
Achieve rapid and energy-efficient moisture removal across diverse materials with our advanced drying solution, ensuring optimal product handling and quality consistency in high-speed operations.
Rapidly Evaporates Moisture from Solids and Powders
The Flash Dryer from TEMA Process stands out in industrial drying with its high-speed moisture evaporation capabilities. It utilizes a direct-contact hot air system for rapid drying of solids and powders, ensuring minimal thermal degradation, ideal for transforming mineral concentrates, biomass pellets, and dried herbs. Capable of continuous operation, it efficiently processes diverse materials such as PVC granules and dextrose monohydrate, handling significant throughput with ease. The flash dryer integrates seamlessly into existing production lines with its PLC-controlled automation, offering precise process control. Designed to optimize energy use, it reduces thermal loss and is available in durable material options to withstand corrosive environments, meeting strict industry standards and simplifying maintenance with easy-access design features.
Benefits
- Maximizes processing speed with rapid moisture removal, increasing production efficiency.
- Reduces operating costs with optimized energy consumption.
- Ensures product quality by minimizing thermal degradation in temperature-sensitive materials.
- Adapts to various industrial materials, enhancing operational flexibility.
- Simplifies integration with PLC-controlled automation for streamlined process management.
- Applications
- Sodium chloride,Agricultural residues,Herbs,Minerals,Chemicals,Food,Organic fertilizers,Spices,Slurries,Biomass,Animal feed,Feed,Milk powder,Plastics,Concentrates,Fertilizers,Ores,Powders,Dextrose
- End products
- Dried animal feed pellets,Table salt,Biomass pellets,Dextrose monohydrate,Pvc granules,Mineral concentrates,Dried spices,Dried herbs,Corn gluten meal,Potash,Sand,Dried milk powder,Herbicides,Organic compost,Kaolin clay
- Steps before
- Grinding,Dispersion
- Steps after
- Separation,Collection,Exhaust Air Treatment,Packaging
- Input ingredients
- wet materials,solids,powders,slurries,biomass,ores,concentrates,chemical products,food products,feed materials
- Output ingredients
- dried materials,dehydrated solids,dried powders,dried slurries,dried biomass,dried ores,dried concentrates,dried chemical products,dehydrated food products,dried feed materials
- Market info
- TEMA Process is renowned for its expertise in designing and manufacturing industrial drying solutions, specifically fluid bed dryers and coolers, powder processing equipment, and waste material recycling technologies, recognized for efficiency and innovative technologies across various industries.
- Drying Speed
- Instantaneous
- Temperature Control
- Adjustable
- Air Temperature
- Varies by material
- Residence Time
- Seconds
- Automation
- PLC-controlled
- Capacity
- Varies by Configuration
- Product Form
- Powders / Slurries
- Energy Efficiency
- High
- Feeder Type
- Screw / Rotary Valve
- Moisture Removal Capability
- Surface Moisture
- Working mechanism
- Hot air stream
- Air incorporation control
- Dispersed into hot air
- Batch vs. continuous operation
- Continuous
- Energy efficiency
- High energy efficiency
- Automation level
- PLC / SCADA
- Changeover time
- Minimal,rapid process
- Cleaning method
- Manual
- Integrated steps
- Evaporation and separation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Material state
- Solid/Powder/Slurry
- Compact footprint
- Yes
- Discharge method
- Gravity / Pneumatic conveying
- Feed method
- Screw feeder / Pneumatic
- Drying chamber orientation
- Vertical
- Design adaptability
- Tailored per industry needs
- Control panel type
- PLC / HMI touch screen
- Integration possibilities
- SCADA / DCS integration
- Customization for specific materials
- Adjustable air temperature and flow rate
- Design configurations
- Customizable for slurries,powders,and solids
- Product separation technology
- Cyclone or bag filter options
- Exhaust air treatment
- Particulate matter removal technologies