Pneumatic mixer for fluidizable bulk materials

Achieve uniform and gentle mixing of powdered ingredients with minimal effort, ensuring consistent product quality in your food and bulk material processing line.

Fluidizes and Mixes Fine-Grained Bulk Materials

The PM Pneumatic Mixer from Zeppelin Systems is designed to efficiently fluidize and mix fine-grained bulk materials like milk powder, cocoa powder, and flour. It features a compact cylindrical mixing vessel with a bolted-on fluidizing bed made from polyethylene or stainless steel, allowing for flexibility in material choice. With no internal moving parts, the mixer ensures ease of cleaning and maintenance, further enhanced by its pivotable fluidizing bed. Operating on a continuous pneumatic principle, the mixing vessel uses air to create a fluidized state, facilitating gentle and uniform mixing. Optional integrations include weighing, spray addition of liquids, and monitoring for precision in processing. The mixer accommodates processes like heating, cooling, drying, and moistening, making it a versatile component in food industry and bulk material processing lines. Customization options, such as pressure-sealed or unpressurized versions, and optional load cells, allow for tailored solutions to meet specific production needs.

Benefits

  • Ensures gentle product handling, preserving the quality of delicate bulk materials.
  • Reduces cleaning time and maintenance costs due to its smooth, internal design without moving parts.
  • Enhances process efficiency by integrating multiple functions such as weighing and spray addition.
  • Facilitates easy integration into existing pneumatic and gravimetric systems, optimizing workflow.
  • Offers flexible operation with customizable options for specific material handling needs.

General


Applications
Cappuccino mixes,Fine-grained bulk materials,Baking ingredients,Fluidizable bulk materials,Powdered solids
End products
Cocoa powder,Non-dairy creamer,Sugar powder,Cornstarch,Milk powder,Instant coffee powder,Cake mix,Flour,Baking soda,Spices
Steps before
Grinding,Weighing,Pneumatic conveying,Mechanical filling
Steps after
Cooling,Drying,Moistening,Packing
Input ingredients
fluidizable bulk materials,powdered solids,baking ingredients,cappuccino mixes,dry bulk material,fine-grained bulk material
Output ingredients
fluidized bulk material,mixed product,pneumatic transfer system output,unpressurized transfer system output,heated product,cooled product,dried product,moistened product
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Mixing vessel material
Steel / Stainless Steel
Fluidizing bed material
Polyethylene / Stainless Steel
Pressure-sealed version
Yes / No
Automation
Pneumatic / Gravimetric
No internal moving parts
Yes
Inspection door size
Large
Integration capability
Heating/Cooling/Drying/Moistening
Weighing integration
Optional
Liquid spray addition
Optional
Cleaning capability
Pivotal fluidizing bed
Mixing method
Fluidization with air
Pneumatic connections
Multiple flange connections
Star blade for agglomeration
Optional
Product discharge method
Pneumatic/Unpressurized transfer

Operating Characteristics


Working Mechanism
Fluidization
Automation Level
Manual / PLC
Flow Type
Inline Continuous
Cleaning Method
Easy Clean Design
Product Handling
Gentle Mixing
Integrated Steps
Weighing / Liquid Addition
Pressure Handling
Pressure-sealed / Unpressurized

Material Compatibility


Abrasion resistance
Suitable for fluidizable bulk materials
Cleanability
Easy to clean with smooth interior surfaces
Corrosive resistance (e.g. acids)
Stainless steel and polyethylene options
Density/particle size
Suitable for dry,fine-grained bulk material

Physical Characteristics


Discharge method
Pneumatic / Unpressurized
Tank shape
Cylindrical
Construction material
Steel / Stainless Steel
Fluidizing bed material
Polyethylene / Stainless Steel

Custom Options


Material of fluidizing bed
Polyethylene / Stainless steel
Pressure type
Pressure-sealed / Unpressurized
Integration of weighing system
Load cells
Liquid integration
Nozzles for liquids
Additional processing steps
Heating / Cooling / Drying / Moistening
Chopper integration
Fast-running star blade
Fluidizing bed cleaning mechanism
Pivotable fluidizing bed
Control options
Pressure-monitoring for fluidizing bed