High-pressure reactor for cosmetic and pharmaceutical production

Ensure precise formulation and enhanced product stability with versatile reactors designed for efficient mixing and temperature control, crucial for creating high-quality cosmetics and pharmaceuticals.

Mixes, Heats, and Cools Liquid Formulations

The Reactor for Cosmetic/Pharmaceutical from Boema S.p.A. is a versatile vessel designed for high-precision manufacturing in the cosmetic and pharmaceutical sectors. Built to operate under high pressures and vacuum, it features complex stirring mechanisms, such as dual counter-rotating elements, to ensure uniform mixing. The reactor is engineered with an optimized cooling interspace, enhancing the circulation of heating fluids for accurate temperature control and high reliability. Tested at 6 bar, the interspace design and high-density insulation minimize thermal loss. Applications range from face creams and lotions to medicinal syrups and gel-based pharmaceuticals. Constructed from stainless steel for optimal corrosion resistance, this reactor aligns with GMP standards, featuring smooth surfaces for easy cleaning and maintenance. Configurable and integrated with existing production lines, it offers a seamless solution for batch operations, prioritizing both efficiency and product integrity.

Benefits

  • Ensures product consistency with precise temperature and pressure control.
  • Reduces energy usage through optimized fluid circulation design.
  • Simplifies maintenance with easy-to-clean surfaces and CIP compatibility.
  • Enhances process safety and reliability with thorough testing at 6 bar pressure.
  • Adapts to complex formulations with dual counter-rotating stirrers.

General


Applications
Liquid formulations,Creams,Cosmetics,Pharmaceuticals
End products
Anti-aging serums,Disinfectant solutions,Face creams,Medicinal syrups,Hair conditioners,Gel-based pharmaceuticals,Moisturizing serums,Herbal extracts,Lotions,Liquid soaps
Steps before
Ingredient Loading,Material Preparation
Steps after
Cool Down,Cleaning
Input ingredients
cosmetic ingredients,pharmaceutical ingredients
Output ingredients
cosmetic products,pharmaceutical products
Market info
Boema is known for manufacturing customized industrial equipment, particularly for the food processing industry, with expertise in handling engineered-to-order projects. The company is reputed for delivering innovative, high-quality solutions tailored to client-specific requirements.

Technical Specifications


Pressure Capacity
High pressure / Vacuum
Stirrer Complexity
Complex stirrers with counter rotating elements
Temperature Control
Cooling interspace on bottom and cylindrical plating
Interspace Pressure Test
Tested for 6 bar
Thermal Insulation
High density isolating layer
Material
Stainless Steel

Operating Characteristics


Pressure capability
High pressure/Vacuum operation
Stirring mechanism
Complex stirrers with counter rotating elements
Surface cleaning ease
Easy to clean surfaces
Thermal management
Cooling interspace design
Thermal efficiency
High density isolating layer
Testing pressure
Interspaces tested for 6 bar

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product type
Cosmetic/Pharmaceutical

Physical Characteristics


Reactor shape
Cylindrical
Tank material
Stainless steel
Pressure capacity
High pressure
Stirrer complexity
Two counter rotating elements
Interspace design
Cooling and heating circulation
Thermal insulation
High density isolating layer
External jacket material
Stainless steel
Surface finishing
Easy to clean
Maximum testing pressure
6 bar

Custom Options


Stirrer Configuration
Counter rotating elements
Pressure Capability
High pressure / Vacuum
Cleaning Method
CIP / Easy-to-clean surfaces
Cooling Interspace Design
Optimal circulation
Thermal Insulation
High density isolating layer