Thermal deactivation unit for plant-based beverages

Enhance your plant-based beverage production by effectively reducing trypsin inhibitors and modulating flavor profiles, ensuring safer and tastier end products for your consumers.

Deactivates Enzymes and Optimizes Plant-Based Beverages

The Tetra Pak® Thermal Deactivation Unit is engineered to enhance the safety and quality of plant-based beverages by effectively deactivating enzyme inhibitors such as trypsin in soy, oat, and rice products. Employing direct steam injection, this unit rapidly deactivates enzymes and ensures consistent flavor profiles through flash cooling, which also deodorizes to match consumer taste preferences. With an impressive throughput of 4,000 to 8,000 liters per hour, it integrates seamlessly with continuous production lines. The low-loss balance tank design minimizes product waste by efficiently separating water from the product. Operators benefit from an intuitive 21.5” touch screen interface that provides real-time data on temperatures and pressures, with immediate alerts on faults, ensuring heightened operational efficiency and safety. The unit supports energy efficiency through controlled steam heating and is constructed to handle high-speed operations in the Food and Beverage and Dairy Alternatives industries.

Benefits

  • Ensures product safety by effectively deactivating enzyme inhibitors in plant-based beverages.
  • Optimizes flavor profiles through rapid cooling and deodorization processes.
  • Reduces product waste with a low-loss balance tank design.
  • Enhances operational efficiency with real-time monitoring and fault alerts.
  • Integrates seamlessly into continuous high-speed production lines.

General


Applications
Rice beverages,Plant-based beverages,Oat beverages,Soy beverages
End products
Oat milk,Rice-based nutritional drinks,Soy milk,Rice milk,Soy protein drinks,Oat-based smoothies
Steps before
Extraction,Grinding,Hydrolysis
Steps after
Cooling,Deodorization,Packing
Input ingredients
soy,oat,rice,plant-based materials
Output ingredients
reduced trypsin inhibitor content,safe to consume soy beverages,deodorized product,plant-based beverages
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Capacity
4000 to 8000 L/h
Process type
Thermal deactivation
Heating method
Direct Steam injection
Cooling method
Flash cooling
Automation
Integrated automation software
Operator panel
21.5” touch screen interface

Operating Characteristics


Batch vs. continuous operation
Continuous
Automation level
PLC / Integrated Automation
Cleaning method
CIP
Energy efficiency
Optimized steam usage
Operator interface
21.5” touch screen
Direct Steam injection
Available
Flash cooling
Available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Plant-based beverage applications
Soy,oat,rice,etc.

Physical Characteristics


Control panel type
21.5” touch screen interface

Custom Options


Control panel type
21.5” touch screen interface
Integration possibilities
Integrated automation software
Integration with line
Whole line viewable from one interface