Thermal deactivation unit for plant-based beverages
Enhance your plant-based beverage production by effectively reducing trypsin inhibitors and modulating flavor profiles, ensuring safer and tastier end products for your consumers.
Deactivates Enzymes and Optimizes Plant-Based Beverages
The Tetra Pak® Thermal Deactivation Unit is engineered to enhance the safety and quality of plant-based beverages by effectively deactivating enzyme inhibitors such as trypsin in soy, oat, and rice products. Employing direct steam injection, this unit rapidly deactivates enzymes and ensures consistent flavor profiles through flash cooling, which also deodorizes to match consumer taste preferences. With an impressive throughput of 4,000 to 8,000 liters per hour, it integrates seamlessly with continuous production lines. The low-loss balance tank design minimizes product waste by efficiently separating water from the product. Operators benefit from an intuitive 21.5” touch screen interface that provides real-time data on temperatures and pressures, with immediate alerts on faults, ensuring heightened operational efficiency and safety. The unit supports energy efficiency through controlled steam heating and is constructed to handle high-speed operations in the Food and Beverage and Dairy Alternatives industries.
Benefits
- Ensures product safety by effectively deactivating enzyme inhibitors in plant-based beverages.
- Optimizes flavor profiles through rapid cooling and deodorization processes.
- Reduces product waste with a low-loss balance tank design.
- Enhances operational efficiency with real-time monitoring and fault alerts.
- Integrates seamlessly into continuous high-speed production lines.
- Applications
- Rice beverages,Plant-based beverages,Oat beverages,Soy beverages
- End products
- Oat milk,Rice-based nutritional drinks,Soy milk,Rice milk,Soy protein drinks,Oat-based smoothies
- Steps before
- Extraction,Grinding,Hydrolysis
- Steps after
- Cooling,Deodorization,Packing
- Input ingredients
- soy,oat,rice,plant-based materials
- Output ingredients
- reduced trypsin inhibitor content,safe to consume soy beverages,deodorized product,plant-based beverages
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 4000 to 8000 L/h
- Process type
- Thermal deactivation
- Heating method
- Direct Steam injection
- Cooling method
- Flash cooling
- Automation
- Integrated automation software
- Operator panel
- 21.5” touch screen interface
- Batch vs. continuous operation
- Continuous
- Automation level
- PLC / Integrated Automation
- Cleaning method
- CIP
- Energy efficiency
- Optimized steam usage
- Operator interface
- 21.5” touch screen
- Direct Steam injection
- Available
- Flash cooling
- Available
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Plant-based beverage applications
- Soy,oat,rice,etc.
- Control panel type
- 21.5” touch screen interface
- Control panel type
- 21.5” touch screen interface
- Integration possibilities
- Integrated automation software
- Integration with line
- Whole line viewable from one interface