Industrial spiral freezer for high-volume food processing

Optimize your production line with a modular spiral freezer that ensures precise temperature control for high-speed freezing, chilling, and proofing operations, enhancing product quality and maintaining hygiene standards.

Freezes, Chills, and Proofs Food Products

The Frigoscandia GYRoCOMPACT® M Series Spiral Freezer from JBT is an engineered-to-order solution tailored for high-demand food processing facilities. This self-stacking spiral freezer is ideal for applications across industry sectors like bakery, confectionery, dairy, and protein processing. Key features include the patented FRIGoBELT® Nova belt, which ensures optimal vertical airflow and product zone hygiene. Successfully processing up to 15,700 lbs (7,121.4 kg) per hour, it supports continuous high-speed operations suitable for varied end products from croissants and chocolate truffles to chicken breasts and salmon fillets. With PLC-controlled operations and modular design, it seamlessly integrates into existing lines, offering customizable enclosures and layouts to match specific freezing, chilling, or proofing requirements. Constructed with high-grade stainless steel, it boasts a clean-in-place system for comprehensive sanitation, supporting both hygiene and ease of maintenance.

Benefits

  • Increases production efficiency with configurations that support continuous, high-speed processing.
  • Enhances product quality with precise control over temperature and airflow, ensuring consistent freezing and chilling.
  • Lowers maintenance costs due to its fully cleanable and accessible design, facilitating quick sanitation.
  • Offers operational flexibility with customizable setups to meet specific production needs across diverse food applications.
  • Optimizes energy use through efficient air circulation and variable fan speed, reducing overall operational expenses.

General


Applications
Seafood,Ready meals,Pasta,Bread,Bakery,Confectionery,Dairy alternatives,Fruits,Meat,Nuts,Plant-based protein,Poultry,Dairy
End products
Chocolate truffles,Baguettes,Salmon fillets,Chicken breasts,Rigatoni,Almond milk,Beef steaks,Croissants,Dried apricots,Cheddar cheese,Roasted cashews,Lasagna,Tofu burgers
Steps before
Preparation,Portioning,Slicing,Injection,Marination
Steps after
Packaging,Labeling,Coating,Weighing,Bagging
Input ingredients
dairy products,grain based products,protein products,packaged goods,IQF foods
Output ingredients
frozen dairy products,chilled grain based products,proofed protein products,packaged frozen foods,IQF frozen foods
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Capacity
4,800 to 15,700 lbs/h (2177.2 to 7121.4 kg/h)
Belt width
24.2 in to 40 in (61.47 cm to 101.6 cm)
Usable belt width
24.2 in to 40 in (61.47 cm to 101.6 cm)
Belt rotation
Clockwise / Counter Clockwise
Fan/evaporator blocks
Up to six
Evaporator sizes
35
Tiers height
Multiple tiers
Mesh alternatives
Five
Drive system
FRIGoDRIVE™ M Drive
Controls
ProLINK® enabled touchscreen
Clean-in-place
CIP available option
Defrost System
Sequential Defrost / ADF Air Defrost

Operating Characteristics


Working mechanism
Self-stacking belt spiral
Integrated steps
Freezing,chilling,proofing
CIP/SIP
Clean-in-place (CIP)
Airflow type
Vertical airflow
Belt rotation
Clockwise or Counter Clockwise
Heat transfer method
Countercurrent

Material Compatibility


Cleanability
100% cleanable,self-contained freezing zone
Corrosive resistance
Stainless steel construction
Abrasion resistance
Stainless steel mesh belt

Product type Characteristics


Product Type
Dairy,protein,grain-based products

Physical Characteristics


Machine footprint
Varies by model
Belt width
24.2 in. (61.47 cm) to 40 in. (101.6 cm)
Belt layout
Straight through,U-shaped,and angled
Tier height
Multiple vertical side link heights
Mesh belt sizes
Multiple alternatives
Panel material
Enameled or stainless steel
Enclosure type
Caulked or fully seamed welded stainless steel
Footprint flexibility
Compact and customizable
Fan/evaporator blocks
Up to six blocks
Evaporator size
35 different sizes

Custom Options


Belt length options
Multiple No. of tiers
Belt layout
Straight through / U-shaped / Angled
Belt material
Stainless steel / Mesh
Belt rotation direction
Clockwise / Counter Clockwise
Tier height
Multiple vertical side link heights
Usable belt width
24.2 in. to 40 in.
Enclosure type
Enameled / Stainless steel
Enclosure design
Caulked / Fully seamed welded
Defrost system
Sequential / ADF Air Defrost
Evaporator coil options
High Hygiene / Multiple sizes
Heat exchanger options
Multiple sizes
Screen interface
Touchscreen controls