Emulsifying plant for pasty and liquid products

Optimize your production line with seamless emulsification processes, designed for flawless consistency in liquid and pasty end products, ensuring reliable batch control and quality outcomes for diverse manufacturing needs.

Mixes and Emulsifies Liquid and Pasty Products

The AGMSPR200 Emulsifying Plant from GLASS GmbH & Co. KG is engineered for precision in producing stable liquid and pasty products across various industries, including food and chemical processing. This equipment features innovative design elements such as automatic lid operation and a motor-swivelling drum to ensure seamless mixing and emulsification. It supports a wide range of applications, including ready-to-eat meals, vegan cheese, and chemical emulsions, with precise temperature control through direct steam injection and integrated vacuum pumps. Efficient material handling is ensured by features like automatic loading and a hygienic EasyClean drain valve, facilitating rapid batch processing and minimal downtime. Constructed with replaceable hygienic seals and the option for stainless steel materials, it is designed to meet stringent industry standards, including EHEDG guidelines. This plant integrates easily into existing systems with customizable discharge heights and cutter head configurations, supported by PLC programming for streamlined automation.

Benefits

  • Enhances product consistency and quality with precise emulsification.
  • Increases production efficiency with automatic loading and motorized drum swiveling.
  • Ensures hygienic processing with EasyClean drain valve and replaceable seals.
  • Offers flexible integration with customizable discharge heights to fit existing lines.
  • Reduces energy consumption via direct steam injection for temperature control.

General


Applications
Chemistry,Convenience food,Meat production,Confectionery,Vegetarian,Cheese,Spices,Vegan,Delicatessen
End products
Chocolate truffles,Vegan cheese,Plant-based meat alternatives,Gourmet mustard,Chemical emulsions,Vegan sausages,Ready-to-eat meals,Processed cheese slices,Cured meats like salami or ham,Essential oils
Steps before
Ingredient preparation,Weighing,Chopping,Pre-mixing,Material selection
Steps after
Quality assurance,Packing,Cooling,Storage,Distribution
Input ingredients
convenience food,delicatessen,cheese,vegetarian ingredients,vegan ingredients,meat,confectionery ingredients,spices,chemistry ingredients,liquid products,pasty products
Output ingredients
mixed convenience food,processed delicatessen,processed cheese,vegetarian food products,vegan food products,processed meat,confectionery products,spice blends,processed chemical products
Market info

Technical Specifications


Drum size
80 / 150 / 300 L
Automation
Automatic lid operation
Temperature control
Direct Steam Injection
Vacuum capability
Integrated vacuum pump
Discharge method
Motor-driven swivel
Hygienic design
EasyClean drain valve
Dosing capability
Dosing devices
Cooling equipment
Includes cooling options

Operating Characteristics


Workflow Type
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


EHEDG certification
Member

Physical Characteristics


Discharge method
EasyClean drain valve flush with the drum wall
Drum size
80 / 150 / 300 Litres
Automatic lid operation
Yes
Motor-driven drum swivel
Yes
Discharge height customization
Available
Hygienic seals
Replaceable without disassembling the motor or gear unit
Cutter head
Included
Cover/Wall wiper
Included
Automatic loading possibility
Yes

Custom Options


Control panel type
PLC-controlled
Integration possibilities
IT connection
Discharge method
EasyClean drain valve flush with the drum wall
Automatic lid operation
Yes
Drum swivel
Motor-driven
Temperature control equipment
Direct Steam Injection
Loading capability
Automatic loading possibility