Vacuum basket mill for high-viscosity product processing
Achieve exceptional fine milling results while preventing air inclusions with this advanced vacuum basket mill, ideal for processing high-viscosity products efficiently.
Mixes and Disperses High-Viscosity Liquids
The DISPERMAT® SC4 dissolver from VMA-GETZMANN offers an efficient solution for mixing and dispersing high-viscosity products like paints, varnishes, and inks across various industries. This dynamic dissolver operates using a powerful motor with variable speed control, designed to integrate seamlessly into both pilot and full-scale production lines. Its applications span from automotive coatings and chemical mixtures to pharmaceutical and cosmetic formulations, supporting a wide throughput range from 30 to 600 liters. The equipment features PLC automation for precise operation and remote monitoring, ensuring production accuracy and process optimization. Made from high-quality materials, it offers exceptional corrosion resistance, complying with stringent industry standards. Customizable configurations and expert engineering support make it ideal for diverse operational needs, while its easy cleaning mechanism minimizes downtime and enhances production efficiency.
Benefits
- Enhances production efficiency with precise control and remote monitoring capabilities.
- Maximizes mixing consistency, resulting in superior product quality.
- Minimizes energy consumption through optimized motor speed systems.
- Supports diverse formulations, accommodating high-viscosity products across multiple industries.
- Reduces downtime with easy-to-clean components and a reliable maintenance design.
- Applications
- Chemistry,Ceramics,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Pharmacy and cosmetics,Pigments and additives,Adhesives,Plastics,Paints and varnishes,Electronics
- End products
- Polycarbonate circuit boards,Injection-molded gears,Face creams,High-gloss furniture lacquer,Car paint,Ceramic glazes,Pvc roofing membrane,Biological culture media,Industrial epoxy resin,Transdermal drug patches,Silicone adhesive,Anti-corrosion coating,Exterior wood stain,Insecticide emulsions,Uv-curable packaging ink
- Steps before
- Pre-mixing,Material Feeding,Initial Dispersion,Raw Material Preparation
- Steps after
- Homogenization,Filling,Packaging,Quality Control,Final Dispersion,Cooling,Storage
- Input ingredients
- anode materials,cathode materials,slurries,conductive additives,battery compounds,fertilizers,plant protection products,paints,varnishes,inks,pigments,additives,plastics,adhesives,ceramics,cosmetics,spices,food additives,nano materials,polishing agents
- Output ingredients
- homogeneous mixtures,dispersed slurries,finished paints,varnished surfaces,printed inks,coated materials,processed ceramics,cosmetic products,ground spices,refined food products,nano-dispersions,polished surfaces
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- Speed
- 100 - 1150 rpm
- Torque
- 101 / 148 Nm
- Batch Capacity
- 50 - 400 litres
- Container Capacity
- 75 - 750 litres
- Height Adjustment
- Electric
- Vacuum System
- Available
- Safety Standard
- Directive 2006/42/EC
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- TÜV certified safety module
- EN ISO 13849-1
- Machine footprint
- 140 x 375 x 170 cm (W x H x D)
- Container capacity
- 75 - 750 litres
- Container clamping range
- Ø 44 ‒ 100 cm
- Container height
- 50 ‒ 130 cm
- Weight
- 1000 kg
- Basket mill design
- Double-walled milling basket
- Height adjustment
- Electric
- Discharge method
- Control element for emptying the grinding basket
- Control panel type
- CN / C / SC / PLC
- Height adjustment
- Electric
- Multiple control technologies
- CN,C,SK,PLC
- Speed adjustment
- Infinitely variable
- Integrated safety equipment
- DISPERSAFE®
- Software
- WINDISP© 7
- Material of milling system
- ZrO2 or SiSiC
- Operator controls
- For power,start,stop,and emergency stop