Compact marine boiler economizer for auxiliary engines

Efficiently reclaim waste heat from auxiliary engine exhaust to boost steam production, reduce fuel consumption, and meet stringent environmental standards, making it a critical component for enhancing marine vessel energy efficiency.

Recovers Waste Heat for Marine Steam Production

The Aalborg Micro from Alfa Laval is a compact marine economizer engineered for efficient waste heat recovery in maritime applications. Integrated after auxiliary engines, it utilizes a forced convection mechanism to absorb exhaust heat and convert it into steam, optimizing marine steam systems while minimizing emissions. Suitable for marine power generation and ship propulsion, it addresses energy reclamation and exhaust gas cooling challenges. With a capacity of up to 5 MW and adaptable installation, it offers significant fuel savings and environmental benefits. Its lightweight design facilitates easy retrofitting on vessels, and the internal damper system allows dynamic pressure management. The Aalborg Micro significantly lowers CO2 emissions, making it an eco-friendly solution for shipping companies, ferry operators, and maritime transport businesses seeking to enhance energy efficiency and sustainability.

Benefits

  • Reduces fuel consumption by up to 25% with efficient waste heat recovery.
  • Lowers CO2 emissions by approximately 900 tonnes annually, aiding environmental compliance.
  • Enhances onboard steam availability, supporting marine propulsion and heating systems.
  • Easy retrofit capability with compact and lightweight design for seamless integration.
  • Minimizes wear on oil-fired boilers, decreasing maintenance frequency and associated costs.

General


Applications
Waste heat recovery,Marine steam systems,Marine power generation,Ship propulsion,Maritime energy efficiency
End products
Marine steam,Vessel propulsion steam support,Shipboard steam heating systems,Onboard steam supply,Auxiliary engine steam output
Steps before
Engine Exhaust Production
Steps after
Steam Production,Heat Recovery,Emission Reduction
Input ingredients
exhaust gas,water at saturation temperature
Output ingredients
hot water,steam,steam/water mixture
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Capacity
500 kW up to 5 MW
Weight (incl. insulation)
900–6600 kg
Diameter (incl. insulation)
1070–1990 mm
Height (incl. insulation)
1650–4280 mm
Connections
Flanged
Insulation thickness
100–200 mm
Media inlet/outlet header
DN100
Exhaust inlet/outlet header
DN450 to DN1000
Maximum inlet temperature
500°C
Minimum outlet temperature
130°C
Pressure loss
,lt
4500 Pa
Maximum pressure
8 bar(g) (higher on request)

Operating Characteristics


Working mechanism
Heat recovery via convection
Steam generation
Hot water or steam production from exhaust gas
Integration level
Plug-and-play design
Automation level
Dynamic management of pressure drop
Retrofit capability
Easy retrofit for existing engines
Batch vs. continuous operation
Continuous heat recovery process

Material Compatibility


Heat resistance
Up to 500°C
Corrosive resistance
Suitable for marine environments
Pressure resistance
Up to 8 bar(g)
Lightweight design
900–6600 kg

Physical Characteristics


Weight (incl. insulation)
900–6600 kg
Diameter (incl. insulation)
1070–1990 mm
Height (incl. insulation)
1650–4280 mm
Compact footprint
Extremely compact
Connections
Flanged
Insulation thickness
100–200 mm
Media inlet/outlet header sizing
DN100
Exhaust inlet/outlet header sizing
DN450 to DN1000

Custom Options


Compact footprint
Extremely compact,plug-and-play design
Installation flexibility
Easy retrofit
Integration possibilities
Dynamic management of pressure drop