Lab-scale high-shear mixer for recipe development
Optimize your recipe development process with precise mixing, homogenization, and vacuum dispersion, ensuring stable, air-free end products for innovative formulations.
Mixes, Homogenizes, and Disperses Liquids and Powders
The LabMaster 100 VA from Daniatech is a versatile high-shear vacuum mixer engineered for R&D, laboratory, and small-scale production environments. This specialized mixer integrates vacuum technology and high-shear mixing to ensure rapid homogenization, eliminating air entrapment and achieving a uniform product texture for applications in food, beverages, personal care, and biotech industries. With its direct steam and cooling capabilities, it offers precise thermal control, essential for producing stable emulsions, sauces, and creams. Capable of managing viscosities up to 50,000 cP, the LabMaster 100 VA offers a customizable setup with options for alternative fittings and voltage specifications. Its integrated PLC control system enhances automation and process control, ensuring seamless integration into your existing line. Designed according to EHEDG standards, it facilitates easy cleaning and maintenance, ensuring hygienic operations. Additionally, careful engineering allows for customization, including motor types and safety certifications, catering to specific product and process needs.
Benefits
- Achieves consistent product quality by eliminating air and lumps during mixing.
- Enhances production flexibility, supporting both liquid and powder formulations.
- Facilitates precise temperature control for rapid heating and cooling, optimizing processing times.
- Simplifies cleaning processes with EHEDG-compliant, hygienic design.
- Reduces operational complexity with integrated PLC system for streamlined automation.
- Applications
- Personal care,Soups,Plant-based beverages,Sauces,Pet food,Confectionary,Liquid batters,Condiments,Biotech,Syrups,Dairy
- End products
- Pancake batter,Cream soups,Skincare creams,Caramel sauce,Protein shakes,Salad dressings,Biotech reagents,Cheese sauce,Nutritional gel for pets,Glazing syrups,Shampoo formulations,Vegan milk substitutes
- Steps before
- Recipe Development,Powder Preparation,Ingredient Weighing,Ingredient Dispensing
- Steps after
- Cooling,Quality Control,Bottling,Packaging
- Input ingredients
- powder,liquid,steam,ice water
- Output ingredients
- sauce,dressing,gels,cream,emulsion,homogeneous mixture,lump-free product
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Power
- 15 kW
- Total kW
- 20 kW
- Steam Pressure
- 3-5 bar
- Cooling Water Usage
- 10 m³/h
- Service Water Usage
- 40 l/h
- Compressed Air Pressure
- 5-8 bar
- Weight
- 450 kg
- Dimensions
- 2200 x 1400 x 1200 mm
- Homogenization
- Down to 1µ
- Viscosity Handling
- Up to 50,000 cP
- Heating/Cooling Jacket
- Insulated with steam or ice water
- Control System
- Integrated PLC control system
- Working mechanism
- High-shear mixer with vacuum system
- Integrated steps
- Vacuum powder suction,mixing,heating/cooling
- CIP/SIP
- Compliant with CIP standards
- Batch vs continuous operation
- Batch
- Air incorporation control
- Achieved through vortex and vacuum
- Automation level
- PLC-controlled with 9” display
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Homogenisation
- Down to 1µ,lump-free
- Machine footprint
- 2200 x 1400 x 1200 mm
- Tank shape
- Cylindrical
- Feed method
- Vacuum from funnel
- Discharge method
- Manual butterfly valve with Tri-clamp
- Compact footprint
- Yes
- Control panel type
- Integrated PLC control system 9” display