Industrial vacuum mixer and reactor for liquids
For manufacturers needing precise blending and stability, this advanced vacuum mixer and reactor optimizes processes for high-viscosity and complex rheology products, enhancing efficiency in mixing, emulsification, and homogenization.
Mixes, Emulsifies, and Homogenizes Liquids and Semi-Solids
The Bachmix Compact from Bachiller is an industrial vacuum mixer and reactor engineered for precision in processing liquids and semi-solids. It stands out for its ability to handle complex mixing tasks using a slow anchor stirrer paired with a rotor-stator emulsifier, ensuring exceptionally fine and stable emulsions even with high-viscosity products. Ideal for applications in cosmetics, pharmaceuticals, and food production, it supports the manufacture of end-products like bio cosmetic creams, vitamin-enriched syrups, and adhesive pastes.
Capacities range from 150L to 10,000L, with optional configurations accommodating atmospheric to 3 bar(g) operating pressure and temperatures up to 200°C. Automation is seamlessly integrated with PLC control and a color touch screen interface, enabling precise traceability and process control.
The unit features a liftable lid with an automatic SUPERCLAMP system and independently controlled coaxial mixing tools, reducing the need for post-process de-aeration. Its construction meets stringent sanitary design standards like cGMP and FDA, with options for ATEX compliance and CIP/SIP systems validated by Riboflavin test, ensuring both safety and ease of maintenance. Customizable elements and engineering support further enhance this highly-versatile equipment’s adaptability to specific industrial production needs.
Benefits
- Enhances product quality with fine and stable emulsions, crucial for high-viscosity formulations.
- Streamlines operations by reducing cleaning downtime with integrated CIP/SIP systems.
- Optimizes energy use with efficient heating/cooling jacket, cutting operational costs.
- Ensures regulatory compliance with cGMP and FDA standards, supporting quality assurance.
- Facilitates easy process control and monitoring, minimizing operator intervention with PLC automation.
- Applications
- Polymers,Fine chemicals,Alkaline batteries,Cosmetics,Food and beverages,Adhesives,Resins,Pharmaceuticals
- End products
- After sun lotion,Gelatin solutions,Body milk lotions,Sunscreen creams,Bio cosmetic creams,Toothpaste,Adhesive pastes,Alkaline battery slurry,Colorant additives,Shaving foam,Resin mixes,Flavoring essences,Vitamin-enriched syrups,Silicone gels,Diet meal replacements,Active pharmaceutical ingredients (apis),Marmalades,Antibiotic ointments,Ketchup,Industrial pigments,Skin creams,Polymer emulsions,Mayonnaise,Baby food puree
- Steps before
- Purification,Drying,Homogenisation,Emulsification
- Steps after
- Sterilization,Packing,De-aeration
- Input ingredients
- liquids,semi-solids,high viscosity products,complex rheology materials,solids,adhesives,alkaline substances,colorants,pigments,polymers,resins,baby food ingredients,ketchup ingredients,marmalade ingredients,mayonnaise ingredients,sauce ingredients,vitamin complements
- Output ingredients
- homogenized products,emulsions,after sun products,antibiotics,active pharmaceutical ingredients (APIs),bio cosmetics,body milk,coats,colorants,creams,diet food,dispersions,emulsions,essences,flavors,food additives,gels,hair gels,lipsticks,masks,pomades,shaving products,silicone products,sun protection,suppositories,sweeteners,syrups,toothpastes,unguents
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Capacity
- 150–10,000 L
- Pressure
- Atmospheric,optionally up to 3 bar(g)
- Temperature
- Up to 200°C
- Volume Utilization
- 20% to 100% of its capacity
- Stirring Speeds
- Coaxial mixing tools independently controlled
- Operation Type
- Standard and Recirculation Versions
- Lid Type
- Liftable or Fixed
- Heating/Cooling Jacket
- Independent Unit
- Surface Finish
- Internally mirror polished Ra ≤ 0.6 µm
- Automation
- PLC control system with color touch screen interface
- Heating/Cooling Options
- Integrated heating/cooling unit
- Mixing Tools
- Anchor with rotation and Central Uniflux blade mixer
- Traceability
- Perfect traceability of the fabrication parameters
- Cleaning Method
- CIP/SIP systems
- Control System
- PLC with color touch screen
- Valve System
- Automatic SUPERCLAMP closing system
- Design Standard
- ASME VIII div.1 – AD-2000 – EN-13445
- Batch vs. continuous operation
- Batch
- Automation level
- PLC Controlled
- CIP/SIP
- CIP system available
- Cleaning method
- CIP / SIP
- Integrated steps
- Homogenisation,Emulsion
- Pressure Capability
- Up to 3 bar(g)
- Semi-solids Capability
- Yes
- Capacity
- 150L–10,000L
- Footprint
- Compact design
- Lid Type
- Liftable or Fixed
- Surface Finish
- Internally mirror polished Ra ≤ 0.6 µm
- Pressure rating
- Atmospheric up to 3 bar(g)
- Temperature range
- Up to 200ºC
- Mixing Tools
- Coaxial independently controlled
- Material
- Stainless steel with thermal insulation
- Control panel type
- PLC control system,color touch screen interface
- Mixing tools
- Coaxial mixing tools independently controlled