Industrial solutions for beverage mixing and carbonation

Optimize your beverage production with precise mixing and carbonation, ensuring consistent quality across a diverse range of end products while enhancing operational efficiency with advanced control systems.

Mixes and Carbonates Beverages Efficiently

SAP Italia’s Smartmix and Carbosmartmix systems are designed to streamline the beverage production process through effective mixing and carbonation. These systems utilize reliable technology coupled with technical innovations to ensure flexibility and efficiency. The Smart series enables automatic management via programmable PLC controls and interactive graphic panels, ensuring seamless operation. Ideal for a variety of applications such as soft drinks, alcoholic beverages, and dairy products, they guarantee precise syrup concentration and CO2 injection, achieving near-perfect yields. Featuring high-efficiency deaeration and integrated cooling, the systems support continuous production lines. Customizable and available in corrosion-resistant materials, they include a CIP system for efficient cleaning.

Benefits

  • Enhances production efficiency with precise mixing and carbonation control.
  • Minimizes product waste through nearly 100% yield accuracy.
  • Reduces operational costs with automated, PLC-managed processes.
  • Ensures product consistency with continuous monitoring and adjustment of syrup concentrations and CO2 levels.
  • Simplifies maintenance and cleaning with an integrated CIP system.

General


Applications
Carbonated beverages,Sauces,Water,Wine,Spirits,Alcoholic beverages,Condiments,Ice cream,Egg products,Beer,Syrups,Soft drinks,Dairy products,Juices
End products
Liquid egg whites,Lager beer,Orange juice,Lemon-lime soda,Cola beverages,Rum,Mayonnaise,Sparkling water,Vanilla ice cream,Pasteurized milk,Fruit punch syrup,Tomato sauce,White wine,Vodka
Steps before
Deareazione,Concentrazione degli sciroppi
Steps after
Imbottigliamento,Raffreddamento,Sterilizzazione
Input ingredients
acqua,sciroppi,ingredienti,CO2
Output ingredients
bibite con gasatura,bibite senza gasatura
Market info
SAP Italia (Omnia Technologies) is known for providing advanced industrial ETO equipment solutions and innovative digital manufacturing tools, with a reputation for engineering excellence and delivering customized, technologically sophisticated products in the manufacturing sector.

Technical Specifications


Automation
PLC-controlled
Efficiency
Close to 100%
Mixing Accuracy
High precision
Software
User-Friendly
Syrup Concentration Monitoring
Constantly monitored
CO2 Injection Monitoring
Constantly monitored
Operation Mode
Totally automatic
Control System
Interactive graphic panels
Mixing Customization
2 or more ingredients
Cooling Capability
Integrated
Compactness
Compact solution
Deaeration
High efficiency

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Inline Continuous
Cleaning method
CIP
Control Interface
Graphical interactive panels

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Carbonation level
Variable levels of CO2
Ingredient Processing
Two or more ingredients
Beverage Type
Carbonated / Non-carbonated

Physical Characteristics


Control panel type
Interactive graphic panels
Compact footprint
Yes
Automation
PLC-controlled

Custom Options


Control panel type
PLC with interactive graphics
Integration possibilities
Fully automatic with programmable controls
Customization level
High
Adjustable syrup concentrations and CO2 injection
Software
User-friendly interface