Vacuum turboemulsifier for medium-scale production
Achieve precise emulsification and consistent quality in liquid and creamy formulations with advanced vacuum processing, ensuring your products meet rigorous standards in texture and stability.
Emulsifies, Mixes, Heats, and Cools Medium-Scale Batches
The TURBO-MEK 25 – 1000 Series from Marchesini Group is a versatile vacuum turboemulsifier designed for medium-scale production in the cosmetics and personal care sectors. Specializing in processing liquid and creamy products, this equipment ensures consistent emulsification and mixing through its advanced system of slow mixers with counter-rotating movement and optional double-planetary blades. With a capacity ranging from 25 to 1000 liters, it effectively handles a variety of applications, including moisturizing lotions, skin serums, and pharmaceutical syrups.
Equipped with a tilting, jacketed vessel for precise heating and cooling utilizing electric resistances or steam, the TURBO-MEK guarantees optimal thermal management throughout the production process. Its vacuum circuit allows for controlled processing conditions, while pressure-assisted vessel emptying facilitates efficient product transfer. The stainless steel construction ensures durability and resistance to corrosion, complemented by an optional full Atex certification for enhanced safety.
Automation is enhanced with a 12” touchscreen interface and optional D-connect for remote service, enabling easy integration into batch processing lines and reducing downtime. Incorporating inverter-regulated speed control on both the turbine and mixers, this equipment minimizes energy usage, contributing to an environmentally-friendly manufacturing process. Additionally, optional ancillary melters and CIP readiness provide further customization and maintenance benefits, ensuring that the TURBO-MEK 25 – 1000 Series meets diverse production needs with reliability and precision.
Benefits
- Ensures consistent product quality with precise emulsification and mixing.
- Optimizes energy efficiency with inverter-regulated motor speeds.
- Enhances production flexibility with scalable capacity from 25 to 1000 liters.
- Minimizes maintenance time with easy-to-clean stainless steel surfaces and optional CIP readiness.
- Facilitates seamless integration and remote operation with D-connect and touchscreen control.
- Applications
- Liquid formulations,Creamy products
- End products
- Pharmaceutical syrups,Hair conditioners,Body creams,Cosmetic emulsions,Sunscreen lotions,Facial creams,Ointments,Liquid gels,Skin serums,Anti-aging creams,Moisturizing lotions,Cleansing milks
- Steps before
- Emulsification,Melting,Ingredient Preparation
- Steps after
- Container Labelling,Cartoning,Over-Wrapping,Casepacking,Palletising
- Input ingredients
- liquid products,creamy products
- Output ingredients
- processed liquid products,processed creamy products
- Market info
- Marchesini (Dumek) is renowned for designing and manufacturing advanced engineered-to-order equipment for the pharmaceutical and cosmetics industries, focusing on innovation, quality, and customization to meet specific client needs efficiently.
- Capacity
- 25 - 1000 litres
- Vessel Material
- AISI 304 stainless steel
- Heating Method
- Electric resistances / Steam
- Speed Regulation
- Inverter-controlled
- Touchscreen Size
- 12”
- Vacuum Circuit
- Yes
- Turbine Position
- Vessel bottom
- Automation
- D-connect for remote service
- ATEX Certification
- Optional
- Vessel Heating
- Through jacket
- Working mechanism
- Vacuum turboemulsifier
- Automation level
- 12” Touchscreen with D-connect and remote service
- Batch vs. continuous operation
- Batch
- Lifting lid
- Lifting lid mechanism
- Tilting vessel
- Tilting for easy emptying
- Heating method
- Electric resistances or steam
- Cooling method
- Vessel jacket with cooling
- Mixing type
- Turbine and slow mixer with counter-rotating movement
- Vacuum circuit
- Integrated vacuum system
- Cleaning method
- Set up for inside vessel washing (option)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Vessel shape
- Cylindrical
- Vessel size
- 25 - 1000 litres
- Discharge method
- Vessel emptying by pressure (option)
- Tilting vessel
- Yes
- Material
- AISI 304 stainless steel
- Vessel jacket
- For heating and cooling
- Touchscreen size
- 12”
- Customization options
- Ancillary melters,double-planetary blades
- Control panel type
- 12” Touchscreen
- Integration possibilities
- D-connect for remote service with App
- Lid mechanism
- Lifting lid
- Vessel tilting
- Tilting vessel
- Speed control
- Inverter regulated
- Mixing options
- Double-planetary blades
- Heating options
- Electric/Steam
- Pressure emptying
- Vessel emptying by pressure
- Inside vessel washing
- Set up for inside vessel washing
- Certification
- Full ATEX certification