Automatic rotary filler and sealer for premade pouches
Enhance your production line efficiency with a dual-lane system that fills and seals preformed pouches at high speeds, ensuring consistent quality and precision for diverse product types.
Fills and Seals Premade Pouches Efficiently
The Viking-8SD-165 from Viking Masek is a high-speed rotary duplex premade pouch machine, adept at elevating your packaging line efficiency. With its dual-lane system, it can fill and seal pouches up to 165 mm wide at speeds reaching 100 per minute, making it ideal for complex operations in food, beverage, medical, and non-food product sectors. This machine is equipped with a servo-driven Allen Bradley control platform for precise operation and features an 8-station process that includes filling, sealing, cooling, detection, and rejection capabilities. Its PLC control with a touch screen interface simplifies integration into automated production lines, while custom settings allow for a variety of product types—whether liquid, solid, or powder. Ensuring seamless operations, this machine detects pouch presence to avoid wastage and includes a cooling station for handling liquid products. Constructed with a robust welded steel frame, it supports clean-in-place (CIP) design for effortless maintenance and compliance with stringent hygiene standards. Additionally, it can be fully customized with options like multi-head scales and volumetric fillers, aligning with your specific needs.
Benefits
- Increases production efficiency with dual-lane operation and speeds up to 100 pouches per minute.
- Minimizes wastage through pouch presence detection and automatic rejection.
- Enhances product quality with precise sealing and integrated cooling for liquid products.
- Simplifies maintenance with clean-in-place design and robust construction.
- Customizable integration options support diverse packaging needs.
- Applications
- Treats,Medical devices,Snacks,Bakery,Cheese,Organic foods,Medical testing kits,Fish,Liquids,Food,Fresh fruit,Non-food products,Beans,Supplies,Pills,Cannabis,Capsules,Candy,Pasta,Pet food,Individual quick frozen (iqf),Nuts,Natural,Rice,Health,Cereal,Beverage,Meat,Coffee,Medical,Vegetables,Poultry,Powders
- End products
- Spaghetti,Baguettes,Cannabis edibles,Vitamin supplements,Potato chips,Protein powder,White rice,Goat cheese,Beef jerky treats,Chicken breast fillets,Latex gloves,Dry dog food,Frozen peas,Organic quinoa,Coffee beans,Covid-19 test kits,Detergent pods,Olive oil,Cornflakes,Granola,Surgical masks,Black beans,Bottled juices,Almonds,Gelatin capsules,Diced apples,Salmon steaks,Carrot sticks,Chocolate bars
- Steps before
- Product filling with multi-head scales,Volumetric filling,Auger filling,Deoxidizer feeding
- Steps after
- Sealing,Cooling for liquid products,Date coding,Quality control: checkweigher,metal detection,X-ray inspection,Bag rejection,Collating discharge
- Input ingredients
- preformed pouches,liquid products,multi-head scales,volumetric fillers,auger fillers,cannabis edibles
- Output ingredients
- filled pouches,sealed pouches,packaged cannabis edibles,pouches with clean seals,bags with quality control checks
- Market info
- Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.
- Speed
- Up to 100 cycles per minute
- Bag Size
- Min 90 mm W x 120 mm L,Max 165 mm W x 350 mm L
- Number of Stations
- 8 stations
- Number of Lanes
- 2 lanes
- Control System
- PLC control with touch screen operation
- Frame Material
- Highly durable welded steel frame
- Production Memory
- Includes gripper size,machine speed,sealing temperature,filling volume
- Pouch Presence Detection
- No filling,no sealing
- Bag Deflation Method
- With wire guide or push bars
- Sealing Process
- Two step sealing process
- Cooling Station
- For liquid products
- Compressed Air Requirements
- Approx. 600 NL/min,5~6 kgf/cm²
- Electrical Requirements
- 3-Phase,480V,Approx. 4.0 Kw,60Hz
- Bag Gripping Range
- 90-165 mm
- Working mechanism
- Automatic rotary premade pouch filling and sealing
- Integrated steps
- Filling,sealing,cooling,deflation,deoxidizer feeding
- Automation level
- PLC control with touch screen
- CIP/SIP
- Clean-in-place design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Pouch type
- Premade / Standup / Flat Bottom
- Pouch presence detection
- No filling,no sealing
- Product compatibility
- Food,Beverage,Health products
- Filling method
- Volumetric / Auger / Multi-head scales
- Sealing method
- Two-step sealing,Clean sealing
- Cooling requirement
- Liquid products
- Bag deflation method
- Wire guide / Push bars
- Bag size
- Min
- Throughput capacity
- Up to 100 bags per minute
- Deoxidizer feeding
- Automatic
- Heavy fills support
- Bag supporter
- Dust management
- Dust suction nozzles
- Max Bag Size
- 165 mm W x 350 mm L
- Min Bag Size
- 90 mm W x 120 mm L
- Dual Bag Stations
- 2 lanes
- Number of bag stations
- 8 stations
- Frame Material
- Highly durable welded steel
- Control panel type
- PLC control with touch screen operation
- Integration Possibilities
- Can be integrated with multi-head scales,volumetric fillers,and auger fillers
- Bag Handling System
- Proprietary Viking robotic pick,place bag infeed system
- Pouch Seal Integrity
- Two step sealing process guarantees clean sealing
- Cleaning
- Clean-in-place design
- Bag Rejection System
- Bag rejection system
- Washdown Structure
- IP65 or IP66