Horizontal bead mill for industrial production

Ensure ultra-fine particle size reduction in high-demand processes with this versatile bead mill, designed for efficient grinding and improved process control, suitable for handling various viscosities and temperature-sensitive materials across diverse applications.

Efficiently Mixes and Disperses Liquid and Slurry Products

The DISPERMAT® SC4 dissolver from VMA-GETZMANN is designed for precise batch mixing and dispersion across various industries. Its multi-stage dispersion process ensures homogeneous blending, crucial for producing automotive clear coats, battery slurries, and adhesive epoxies. Capable of processing between 30 to 600 liters, this equipment offers CN, C, SC, and PLC control options for seamless integration into production lines. It features variable-speed motor control, reducing energy consumption by up to 20%, and is available in explosion-proof configurations for handling volatile substances. Constructed from corrosion-resistant materials, it meets stringent industry standards. The system is designed for easy cleaning, featuring an accessible machine housing and optional CIP capability, along with customizable configurations to meet specific production requirements, supported by VMA-GETZMANN’s engineering expertise.

Benefits

  • Enhances product consistency and quality in high-demand applications.
  • Saves energy with optimized variable-speed motor control.
  • Integrates easily into existing production lines with versatile control options.
  • Minimizes maintenance with durable, corrosion-resistant construction.
  • Ensures safe operations with explosion-proof design options.

General


Applications
Ceramics,Road marking paints,Printing inks,Architectural coatings,Carbon materials,Fuel cells,Cosmetics,Agrochemistry,Aerospace coatings,Adhesives and sealants,Technical ceramics,Food products,Automotive paints,Batteries,Liquid crystals,Teflon coatings,Pharmaceuticals
End products
Moisturizing creams,Epoxy adhesives,Bioceramic implants,Recycled carbon black,Antidepressant tablets,Hydrogen fuel cell membranes,Salad dressings,Exterior house paints,Non-stick cookware surfaces,Pesticides,Lithium-ion battery slurries,Thermoplastic road markings,Dinnerware glazes,Inkjet printer cartridges,Automotive clear coats,Aircraft exterior coatings,Lcd screens
Steps before
Pre-mixing,Raw material selection,Ingredient weighing,Pre-dispersion,Material feeding
Steps after
Post-mixing,Quality control,Filling and packaging,Final inspection,Cleaning and maintenance
Input ingredients
raw materials,pigments,binders,active ingredients,excipients,spices,slurries,anode materials,cathode materials,conductive additives,color pigments,ceramic pigments,carbon black,nanotubes,adhesive components,silicones
Output ingredients
homogeneous mixture,dispersion,slurries,coatings,paints,inks,batteries,cosmetics,food products,polished surfaces,ceramics,adhesives,sealants
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
0.3 - 55 kW
Product Volume
0.05 - 2000 litres
Control Type
CN / C / SC / PLC
ATEX Certification
Yes
Milling Chamber Volume
5 - 30 litres
Feed Rate
25 - 1000 litres/hour
Grinding Bead Size
0.3 - 2.5 mm
Temperature Control
Cooling option available
Automation
PLC-controlled

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity range
30 – 2000 litres
Product type
Dispersions,slurries,pastes

Physical Characteristics


Machine footprint
Compact design
Tank shape and size
30–600 litres (varies by model)
Control panel type
PLC,CN,C,SC

Custom Options


Control Type
PLC / Touchscreen / Manual
Integration Possibilities
Modular / Customizable
Footprint
Compact / Skid-mounted