Filling and weighing station for chocolate production

Ensure precise and efficient chocolate mass depositing with a station that streamlines your production process, balancing speed and accuracy for high-volume outputs.

Accurately Fills and Weighs Chocolate Masses

The Filling and Weighing Station from Aasted offers an efficient solution for chocolate and confectionery manufacturers seeking precision in their production processes. Designed for high-capacity operations, it supports handling up to 2½ tons per hour of cocoa butter and liquor with precise deposits down to +/- 10g. The station is equipped with dual-sized filling heads for flexible interval filling, ensuring smooth integration into your production line with its user-friendly HMI system. Built with stainless steel options, it ensures durability and hygienic standards, necessary for continuous and high-speed operations. Easily integrated with upstream and downstream processes, it’s configured to work seamlessly with various auxiliary equipment, making it adaptable to specific production needs.

Benefits

  • Increases production efficiency with high-capacity handling up to 2½ tons/hr.
  • Enhances product consistency and quality with precise weighing to +/- 10g.
  • Simplifies operation and reduces training time with intuitive user-friendly HMI.
  • Streamlines integration with versatile size filling heads for varied production needs.
  • Ensures compliance with hygiene standards through durable stainless steel construction.

General


Applications
Cocoa butter,Bakery,Confectionery,Cocoa liquor,Chocolate
End products
Chocolate truffles,Filled chocolates,Cocoa powder,Cocoa liquor bricks,Pralines,Biscuit enrobed in chocolate,Chocolate bars,Assorted chocolate boxes,Chocolate-coated wafers,Cocoa butter blocks,Chocolate decoration strings
Steps before
Melting,Feeding,Mixing,Tempering
Steps after
Cooling,Packing,Assembling,Decoration
Input ingredients
cocoa butter,cocoa liquor,tempered chocolate mass,ingredients,wafer,biscuit
Output ingredients
deposited chocolate mass,filled boxes of chocolate,aerated chocolate,assorted chocolate articles,decorated chocolate products
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Capacity
2½ tons/hr
Filling box capacity
25 kg
Filling time
30 seconds
Weighing accuracy
±10 g
Automation
User-friendly HMI
Precision
High precision depositing
Belt length
Customizable

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
Automation level
SCADA controlled
Air incorporation control
Manual,Automatic
Changeover time
N/A
CIP/SIP
CIP Compatible
Cleaning method
CIP / Manual
Energy efficiency
Low energy consumption

Material Compatibility


Cocoa butter compatibility
Yes
Cocoa liquor compatibility
Yes

Physical Characteristics


Control panel type
Intuitive HMI
Discharge method
Conveyor
Feed rate
Up to 2½ tons/hr
Box capacity
25 kg
Filling time per box
30 seconds
Belt length
Customizable

Custom Options


Control panel type
Intuitive HMI
Integration possibilities
Compatible with cocoa butter and liquor
Filling head sizes
Two different sizes
Belt length customization
Various lengths available
Customization
Numerous auxiliary equipment options