Automatic chocolate shell moulding line

Enhance your production capabilities with a cutting-edge moulding line that delivers precision-filled chocolates, from multi-layered varieties to nut-infused treats, ensuring seamless integration and high-speed output in your confectionery operations.

Moulds and Cools Diverse Chocolate Products

The Automatic Chocolate Shell Moulding Line MKSL-A (450/900) by Memak offers a comprehensive solution for chocolate manufacturers seeking versatility and efficiency in their production lines. Designed for producing a variety of center-filled and solid chocolates, it features an automated process encompassing moulding, cooling, and demolding to streamline operations. With a capacity of 12-18 shots per minute, handling up to 900 kg/h, this line supports high-speed, continuous production suitable for confectionery and bakery sectors. The integration of PLC controls enhances automation and adaptability, while optimized cooling systems ensure precise crystallization of chocolate shells. The robust design accommodates various fillings, from crispies to whole nuts and liquids, enabling diverse product offerings. Engineered from durable materials, the line is easy to sanitize and maintain, ensuring compliance with industry standards and minimal downtime.

Benefits

  • Enhances production flexibility with diverse chocolate filling options.
  • Increases output efficiency with high-speed, continuous operation.
  • Minimizes labor intervention through fully automated process control.
  • Ensures product consistency with precise moulding and cooling stages.
  • Simplifies maintenance with corrosion-resistant construction and easy-to-clean design.

General


Applications
Sweets,Chocolates,Confectionery,Snacks
End products
Liquid filled chocolates,50% granule filling chocolates,Center filled chocolates with crispies,Double layers filled chocolates,Solid chocolates,Cream filled chocolates,Whole hazelnut chocolates,Three colored chocolates,Center filled chocolates with peanut,Double colored chocolates,Center filled chocolates with walnut,Caramel filled chocolates,Granule-filled chocolates (2-4 mm),Jelly filled chocolates,Center filled chocolates with hazelnut,Center filled chocolates with almond,Center filled chocolates with sesame
Steps before
Pre-mixing,Cooling,Demolding
Steps after
Packaging
Input ingredients
chocolate,cream,colored chocolates,filled chocolate mixtures,granules (2-4 mm),whole hazelnuts,jelly,caramel,liquids
Output ingredients
solid chocolates,cream filled chocolates,double or three colored chocolates,double layers filled chocolates,center filled chocolates,chocolates with crispies,chocolates with almond,chocolates with walnut,chocolates with hazelnut,chocolates with peanut,chocolates with sesame,jelly filled chocolates,caramel filled chocolates,liquid filled chocolates,%50 granule filling chocolates
Market info
Memak is known for manufacturing high-quality, engineered-to-order equipment primarily for the food processing industry, with a reputation for innovation, precision engineering, and reliable customer support.

Technical Specifications


Capacity
12-18 shots/min up to 450 kg/h
Capacity
12-18 shots/min up to 900 kg/h
Total Power
85 Kw
Total Power
88 Kw
Automation
Automatic demolding system
Product Variety
Solid chocolates,cream filled chocolates,double or three colored chocolates,etc.
Cooling System
Cooling paternosters

Operating Characteristics


Cooling System
Cooling paternosters
Demolding System
Automatic demolding
Product Flexibility
Solid and filled chocolates
Automation Level
Automatic
Production Capacity
450 kg/h / 900 kg/h
Batch vs. Continuous Operation
Batch

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Various shapes and sizes
Product variety
Solid,cream-filled,liquid-filled chocolates

Physical Characteristics


Shell or Mould Design
Automatic Shell Moulding
Footprint
Compact dimensions suitable for ETO setup
Cooling System
Cooling paternosters included
Demolding System
Automatic demolding system
Material handling
Integrated granule and nut filling system
Capacity
450 kg/h,900 kg/h
Control Type
Automatic control for moulding process

Custom Options


Production options
Solid,cream filled,multi-colored chocolates
Filling capabilities
Nut,jelly,caramel,liquid,granule fillings
Cooling system
Cooling paternoster
Demolding system
Automatic