Caramel enrobing system for biscuits and wafers

Achieve consistent caramel coverage with precise temperature control, ensuring high-quality enrobing for various confectionery products while maintaining optimal hygiene with easy cleaning solutions.

Enrobes and Cools Caramel-Coated Confectionery

The Caramat® Caramel Enrobing System from SOLLICH is engineered for high-speed, continuous caramel enrobing of biscuits, wafers, and other confectionery products. This system stands out due to its patented process that maintains consistent caramel viscosity, crucial for long-run operations. You’ll find it invaluable in producing caramel wafers, biscuits, candy bars, and even chocolate-coated delicacies.

Operating with a working width of 620 to 1600 mm and a length of 1.51 meters, it provides flexible integration into existing production lines. Its stainless steel construction ensures maximum hygiene and wet cleaning compatibility. The system’s steam-heated design optimizes energy efficiency, while the tiltable wire belt infeed table offers seamless product handling and accessibility. Furthermore, SOLLICH’s solution integrates smoothly with upstream and downstream processes, facilitating operations like sprinkling or decorating post-enrobing.

With customization options such as the patented “wheel-in/wheel-out” for rapid mass changes and tandem configurations, it caters to spatial constraints and dynamic production needs. Whether you’re a confectionery manufacturer or a food processing company focusing on biscuits and wafers, this system is a robust and efficient addition to your production line.

Benefits

  • Ensures consistent caramel quality with patented viscosity control, minimizing product variability.
  • Streamlines production changeover with a rapid mass change system, enhancing operational efficiency.
  • Stainless steel construction permits easy wet cleaning, maintaining high hygiene standards.
  • Energy-efficient steam heating system lowers operational costs.
  • Flexible configuration supports integration with existing production lines, optimizing workflow.

General


Applications
Wafers,Biscuits,Snacks,Caramel enrobed products,Confectionery,Sweets
End products
Chocolate-coated biscuits,Caramel candy bars,Caramel biscuits,Caramel-coated cereals,Chocolate-enrobed wafers,Caramel wafers
Steps before
Mixing,Heating,Viscosity Control
Steps after
Cooling,Sprinkling,Decorating,Product Handling,Packing
Input ingredients
biscuits,wafers,temperature-resistant confectionery,caramel
Output ingredients
caramel enrobed biscuits,caramel enrobed wafers,caramel enrobed products
Market info
Sollich is known for manufacturing engineered-to-order equipment for the confectionery industry, particularly chocolate processing and enrobing machines. They have a strong reputation for innovation, quality, and tailored solutions to meet specific customer requirements.

Technical Specifications


Working width
620–1600 mm
Length
1.5 m
Heating method
Steam
Construction material
Stainless steel
Mass change time
5 minutes
Automation
PLC-controlled
Cleaning method
Wet cleaning

Operating Characteristics


Working mechanism
Patented enrobing system
Integrated steps
Enrobing,Cooling,Sprinkling,Decorating
CIP/SIP
Wet cleaning construction
Batch vs. continuous operation
Continuous
Mass Change system
Wheel-in/wheel-out,Tandem system
Sanitary construction
Maximum hygiene
Cleaning method
Water,Steam
Automation level
Automatic mass change
Material handling capability
Caramel enrobing

Material Compatibility


Cleanability
Yes
Corrosive resistance (e.g. acids)
Stainless steel construction
Heat tolerance
High,due to use of steam heating
Durability in wet environments
Yes,suitable for wet cleaning
Biological compatibility
Food-grade materials
Abrasion resistance
Stainless steel

Physical Characteristics


Machine footprint
620 mm - 1600 mm (working width)
Machine length
1.51 m
Construction material
Stainless steel
Infeed method
Wire belt infeed table
Adjustability
Tiltable design for optimum access
Heating method
Steam

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
SCADA,PLC-compatible
Sanitary Construction
Stainless steel,wet cleaning support
Heating method
Steam
Mass Change system
"wheel-in/wheel-out" or "Tandem system"
Width
620 to 1600 mm
Length
1.51 m