Bead mill for nano-preparation grinding

Achieve precise nano-processing and efficient wet grinding for pharmaceuticals and coatings with this versatile bead mill, optimized for both continuous and discontinuous operations.

Grinds, Fragments, and Coats for Nano-Scale Precision

The DYNO®-MILL from WAB is a versatile bead mill engineered for wet grinding and nano-processing in the pharmaceutical, biopharmaceutical, and chemical industries. It stands out by offering both continuous and discontinuous operation modes, facilitated by easily interchangeable grinding containers. With the option to use the KD agitator discs or the DYNO-ACCELERATOR, it adapts seamlessly to various production requirements, allowing for easy scalability from laboratory to full-scale production. This equipment is ideal for grinding applications involving cell fragmentation, soft capsules, and coating materials.

The DYNO®-MILL can handle various product types including liquids, slurries, powders, and solids, with a design that ensures no metal contamination thanks to high-quality ceramic components like SiC and ZrO2. Its efficient cooling properties make it suitable for processing temperature-sensitive materials. The mill features a GMP-compliant design, ensuring it meets stringent pharmaceutical standards, and its construction supports effortless cleaning, facilitating a contamination-free environment. The intuitive control system, WAB VIEW, enables precise monitoring and control, allowing integration into broader automated systems. For added customization, you can choose from components made of hardened steel, stainless steel, or advanced ceramics, ensuring the mill matches your specific material needs.

Benefits

  • Enhances product quality with precision nano-processing capabilities.
  • Minimizes contamination risks using ceramic components to ensure product purity.
  • Offers flexible scalability from R&D to full-scale production, adapting to growth needs.
  • Simplifies maintenance and reduces changeover time with easy-to-clean and reconfigurable design.
  • Integrates seamlessly into automated production lines with advanced process control systems.

General


Applications
Soft capsules,Cell fragmentation,Liquid formulations,Pharmaceutical tablets,Biopharmaceuticals,Coating materials,Coating pigments
End products
Steps before
Purification,Drying,Emulsification
Steps after
Coating,Tablet Pressing,Sterilization,Packing
Input ingredients
nano-preparations,tablets,capsules,coating paint,suspension injection,cell fragmentation,soft capsules,coating pigments
Output ingredients
ground nano-preparations,ground tablets,ground capsules,ground coating paint,suspension injection materials,fragmented cells,ground soft capsules,processed coating pigments
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Grinding Principle
KD Agitator Discs / DYNO-ACCELERATOR
Grinding Container
Easy-to-change,adaptable
Material Options for Components
Hardened Steel,Stainless Steel,Tungsten Carbide,Zirconium Oxide,Silicon Carbide,Polyurethane,Polyamide Teflon
Metal Contamination
None with Ceramic Components (SiC,ZrO2)
Process Volume
Small
Cooling Properties
Ideal for Temperature-Sensitive Products
Operation Mode
Continuous or Discontinuous
Control System
WAB VIEW Process Control System
GMP-compliant Design
Yes
Cleaning Method
Easy to Clean,Minimum Cleaning Fluid

Operating Characteristics


Operation type
Continuous / Discontinuous
Grinding principles
KD agitator discs / DYNO-ACCELERATOR
Scale-up capability
Laboratory to production
Material contact options
Hardened steel / Stainless steel / Tungsten carbide / Zirconium oxide / Silicon carbide / Polyurethane / Polyamide Teflon
Contamination prevention
No metal contamination
Temperature sensitivity processing
Ideal cooling properties
Changeover configuration
Easy dismantling and reconfiguration
Control system
WAB VIEW process control system
GMP compliance
GMP-compliant design

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Application field
Pharmaceuticals/Paint/Coatings
Grinding purpose
Nano-preparation/Cell fragmentation

Physical Characteristics


Grinding container size
Interchangeable
Grinding container shape
Customizable
Discharge method
Continuous/Discontinuous
Cooling properties
Ideal for temperature-sensitive products
Material options
Hardened steel,stainless steel,tungsten carbide,zirconium oxide,silicon carbide,polyurethane,polyamide Teflon
Service life
Guaranteed long with ceramic components

Custom Options


Grinding Container Type
Easy-to-change containers
Grinding Principle
KD agitator discs / DYNO-ACCELERATOR
Scale-up Capability
Scalable to all DYNO-MILL production mills
Material Options for Components
Hardened steel,stainless steel,tungsten carbide,zirconium oxide,silicon carbide,polyurethane,polyamide Teflon
Cooling Properties
Ideal for temperature-sensitive products
Ceramic Component Options
SiC,ZrO2 - high-quality ceramics