Cryogenic tunnel freezer for continuous food processing

Optimize product quality and retention with advanced cryogenic freezing, ensuring swift processing and minimal moisture loss for delicate food items, from artisan ice cream to frozen vegetables.

Cryogenically Freezes and Chills Various Food Products

The CRYOLINE® CVT Tunnel Freezer from Linde is engineered for robust cryogenic freezing and chilling of various food products. Known for its efficient use of cryogens, this freezer integrates seamlessly into high-speed production lines, addressing challenges of moisture retention and rapid chilling. It operates by conveying products through a tunnel where cryogen injection ensures optimal heat transfer. Suitable for applications such as freezing poultry, seafood, and prepared meals, the system handles diverse product formats—from solid to semi-liquid. With a PLC-controlled system, it adjusts to product load variations, conserving energy and cryogen while maintaining stringent USDA sanitation standards. The stainless-steel construction and removable internal parts facilitate thorough cleaning, ensuring compliance with hygiene requirements. Linde offers customization and support, ensuring the equipment meets specific production needs and operational conditions.

Benefits

  • Enhances product quality by preserving moisture and texture through rapid freezing.
  • Reduces operational costs with efficient cryogen use and minimal energy consumption.
  • Improves production flexibility, handling both solid and liquid product types.
  • Streamlines sanitation with USDA-compliant design and easy-to-clean components.
  • Integrates effortlessly into existing lines for continuous, high-speed processing.

General


Applications
Beverages,Seafood,Sauces,Flavorings,Ingredients,Pet food,Bakery,Agricultural products,Pizza,Produce,Poultry,Prepared foods,Red meat and pork,Dairy ice cream
End products
Chicken nuggets,Spice blends,Soda cans,Mozzarella sticks,Bread loaves,Frozen vegetables,Sausages,Cat kibbles,Frozen berries,Ready-to-eat meals,Shrimp cocktails,Tomato sauce,Artisan ice cream
Steps before
Product preparation,Marination,Brining,Mixing,Cutting,Dicing
Steps after
Packaging,Modified atmosphere packaging,Labeling,Storage,Shipping
Input ingredients
raw proteins,marinated proteins,sauced foods,semi-liquid products,small products,sticky products,diced meats,produce,seafood,liquid foodstuffs,sauces,purees
Output ingredients
frozen products,crust frozen items,individually quick frozen (IQF) products,frozen pellets,moisture retained products,flavor locked products,high yield frozen goods,preserved texture foods
Market info
Linde is known for industrial gas production and engineering. It has a strong reputation for providing cutting-edge gas and process solutions across various industries, emphasizing safety, reliability, and innovation in its engineered-to-order equipment offerings.

Technical Specifications


Freezer Type
Straight Tunnel / Flighted Tunnel / Immersion Tunnel / Spiral
Material Used
Stainless Steel
Temperature Control
Automatic
Cooling Medium
Liquid Nitrogen / Carbon Dioxide
Conveyor Belt Type
Solid Stainless-Steel / Plate Belt
Belt Width
Varies (Exact value not provided)
Fan System
Internal / Reverse-flow Center Fan Design
Freezer Entrance/Exit Design
Adjustable Curtains / Vapor Lock Systems
Product Handling
Individually Quick Frozen (IQF)
Batch Freezing
No / Yes
Defrost System
Not specified
Energy Efficiency
Enhanced via Vapor Circulation Control
Operation Mode
Continuous
Cleaning Method
Sanitation Improvements / Easy to Clean
System Capacity
Not specified

Operating Characteristics


Operating Mechanism
Continuous tunnel on a conveyor belt
Automation level
Automatic temperature control
Batch vs. continuous operation
Continuous
CIP/SIP
Meets USDA sanitation standards
Cleaning method
Easy to clean
Changeover time
Adjustable for product types
Energy efficiency
Optimized cryogen conservation
Crust freezing
Quick crust freeze capability
Vapor lock system
Minimizes air and moisture infiltration

Material Compatibility


Cleanability
Meets USDA sanitation standards
Corrosion resistance
Stainless steel components
Temperature resistance
Capable of cryogenic temperatures
Structural stability
Solid stainless-steel segmented conveyor belt

Product type Characteristics


Product size
Small / Medium / Large
Product type
Solid / Semi-liquid / Liquid
Product temperature sensitivity
High / Medium / Low
Freezing method
Crust freeze / IQF / Immersion
Product moisture content
High / Medium / Low
Product handling
Manual / Automated
Viscosity
Thick / Medium / Thin
Shape retention during freezing
Essential / Non-essential
Surface sensitivity
Prone to marking / Non-prone
Protein type
Red Meat / Poultry / Seafood
Agglomeration risk
High / Medium / Low
Packaging requirement
Map packaging / None
Ingredient volatility
Stable / Unstable
Production volume
Small scale / Large scale

Physical Characteristics


Compact footprint
Yes
Control panel type
PLC-based
Discharge method
Conveyor belt
Machine footprint
Small to medium
Feed/discharge method
Continuous conveyor system
Cryogen type
Liquid nitrogen / CO₂
Belt type
Stainless-steel segmented / Solid surface
System design
Straight tunnel / Spiral / Plate belt / Flighted
Freezer type
Cabinet / Tunnel / Spiral
System configuration
Single or Twin model

Custom Options


Control panel type
PLC-based
Integration possibilities
Seamless integration with existing production lines
Cooling method
Cryogenic using liquid nitrogen or carbon dioxide
Footprint
Compact,suitable for limited floor space
Automation level
Automatic temperature control systems
Freezer type
Tunnel,spiral,immersion,cabinet
Conveyor belt type
Plate belt or solid stainless-steel segmented