Multi-mold continuous plastic bottle Bfs solution
Optimize your aseptic product operations with a high-efficiency solution that seamlessly integrates blowing, filling, and sealing in one continuous process, ensuring high material utilization and exceptional sterility throughout your production line.
Blows, Fills, and Seals Plastic Bottles
The Multi-Mold Continuous Plastic Bottle BFS Machine from Shinva offers a seamless integration of bottle blowing, filling, and sealing operations on a single platform, specifically designed for pharmaceutical and biotech applications. Its modular black/white partition design ensures compactness and ease of maintenance, while the closed tube blank forming process enhances aseptic safety, eliminating the need for a hot cutter and reducing insoluble particle pollution.
This equipment excels in producing sterile saline solutions, injectable insulin, and heat-sensitive drugs, utilizing a computer multi-core time-sharing control system for microsecond-level logic control. With a maximum precision in maintaining residual oxygen levels below 0.5%, it uniquely supports inert gas protection products. The machine’s energy-efficient, low power consumption design significantly cuts production costs. Additionally, the cooling design of the multi-layer jacketed filling pipe accommodates heat-sensitive drug production, limiting temperature rise to under 1℃.
Built to handle liquid products in high-speed continuous operations, the system accommodates large volume injections and small volume solutions with ease. Compliance with stringent aseptic processing standards is achieved without intervention through its non-variable software design, ensuring stable, uninterrupted production. As a highly customizable solution, it provides enhanced efficiency and reliability for pharmaceutical manufacturers, CDMOs, and the healthcare industry.
Benefits
- Enhances aseptic safety by omitting hot cutter steps, minimizing contamination risk.
- Lowers operational costs through energy-efficient design and reduced material waste.
- Supports production of heat-sensitive drugs with precise temperature control.
- Decreases inert gas usage while maintaining high purity with residual oxygen below 0.5%.
- Ensures stable, uninterrupted operations with non-variable software controls.
- Applications
- Small volume injection solutions,Inert gas protection products,Aseptic products,Large volume injection solutions,Heat sensitive drugs,Pharmaceuticals
- End products
- Antibiotic vials,Plasma expanders,Vaccines,Sterile water for injections,Respiratory therapy mixtures,Chemotherapy drugs,Heat-sensitive enzyme vials,Injectable insulin,Ophthalmic solutions,Inert gas-filled ampoules,Anaesthetic vials,Parenteral nutrition solutions,Sterile saline solutions,Intravenous vitamin formulations,Aseptic nutrient solutions
- Steps before
- Purification,Drying
- Steps after
- Sterilization,Packing,Transportation,Sub Packaging
- Input ingredients
- plastic tube blanks,inert gas,heat sensitive drugs
- Output ingredients
- plastic bottles,filled bottles,sealed bottles,waste materials
- Market info
- Shinva is known for manufacturing medical equipment, including sterilization and disinfection devices, radiotherapy products, and diagnostic imaging systems, demonstrating expertise in healthcare solutions and a strong reputation for quality in the medical industry.
- Material Utilization Rate
- High
- Aseptic Safety
- Good
- Residual Oxygen Rate
- Less than 0.5%
- Cooling design
- Multi-layer jacketed
- Temperature Rise
- Less than 1°C
- Control System
- Computer multi-core time-sharing
- Power Consumption
- Low
- Software Design
- Non-variable
- Product Capacity
- Single specification,large capacity
- Operation
- No-intervention,stable
- Footprint
- Compact
- Material Utilization Rate
- High
- Aseptic Safety
- High
- Residual Oxygen Rate
- Less than 0.5%
- Production Process
- Bottle Making,Filling,Sealing
- Product Waste Separation
- Yes
- Cooling Design for Heat Sensitive Drugs
- Multi-layer Jacketed Filling Pipe
- Microsecond Level Logic Control
- Yes
- Energy Efficiency
- Low Power Consumption
- Automation Level
- Computer Multi-core Time-Sharing Control
- Production Suitability
- Single Specification,Large Capacity
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Single specification and large capacity production suitability
- High
- Machine footprint
- Compact footprint
- Structural design
- Modular design
- Cooling system
- Multi-layer jacketed filling pipe
- Partition design
- Black/white partition
- Tube forming process
- Closed tube blank
- Control panel type
- Computer multi-core time-sharing control system
- Modular Design
- Black/white partition design