Industrial chocolate enrober

Achieve exceptional chocolate coating consistency and efficiency with this advanced enrobing technology, designed to streamline high-speed production while ensuring flawless results for a wide range of confectionery products.

Enrobes and Coats Chocolate Products

The Nielsen Master Enrober from Aasted is engineered for large-scale chocolate and confectionery production, offering a robust solution for enrobing and coating needs. Its unique design includes a detachable lower section, enabling rapid material changeovers, while stainless steel construction ensures durability and hygiene. Available with band widths from 850 to 2,600mm, this equipment suits various product sizes.

The Nielsen Master XXL variant supports continuous, high-speed operations, featuring dual curtain boxes that deliver precise, flawless coatings regardless of product speed and type. With processing capabilities extending to filled chocolates, pralines, and bakery items, it handles large-scale production with ease. This system is PLC-controlled for seamless integration into existing production lines, enabling remote operation and monitoring for efficient management.

Energy demands are minimized through patented energy-saving technologies, optimizing motor control to reduce consumption by 20%. The enrober’s dual bottoming and blowing systems ensure a consistent, high-quality finish, making it ideal for diverse applications, from enrobed bakery products to chocolate-coated nuts.

Corrosion-resistant stainless steel construction, scalable to your production demands, guarantees longevity and low maintenance, supported by Aasted’s engineering support for customization. This design meets industry standards, providing an efficient, reliable addition to your processing line.

Benefits

  • Enhances production efficiency with rapid material changeovers, minimizing downtime.
  • Decreases energy costs by 20% through advanced motor optimization.
  • Delivers consistent, high-quality coatings with dual curtain and bottoming systems.
  • Integrates seamlessly into existing production lines with PLC-controlled automation.
  • Ensures longevity and low maintenance in demanding environments with durable stainless steel construction.

General


Applications
Bakery,Confectionery,Sweets,Coating materials,Chocolate
End products
Filled chocolates,Pralines,Chocolate-covered biscuits,Chocolate-covered fruits,Enrobed pastries,Coated candy bars,Chocolate bars,Chocolate-coated nuts,Truffles,Enrobed bakery products
Steps before
Feeding,Melting,Tempering,Mixing
Steps after
Cooling,Packing
Input ingredients
tempered chocolate mass,inclusions,various enrobing materials
Output ingredients
coated products,partially enrobed products,completely enrobed products,bottoming enrobed products,side enrobed products
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Band Width
850 to 2,600mm
Capacity
Up to 2½ tons/hr
Melting Tank Capacity
150 kg to 3,000 kg
Enrobing Material Changeover
Rapid and Flexible
Production Scale
Large-scale,24-hour production
Number of Curtain Boxes
Two
Bottoming Systems
Two
Blowing Systems
Two
Automation
Energy-saving technologies
Material
Stainless steel

Operating Characteristics


Changeover time
Rapid and flexible
Automation level
PLC
Batch vs. continuous operation
Inline Continuous
CIP/SIP
CIP
Energy efficiency
Revolutionary energy-saving
Cleaning method
Manual / CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Enrobing type
Partial,bottoming,side,complete
Complexity of product
Handles all kinds

Physical Characteristics


Machine footprint
Compact
Material
Stainless steel
Detachable sections
Yes,detachable lower section
Version
Standard / XXL

Custom Options


Band width
850 to 2,600mm
Modular design
Detachable lower section
Enrobing system
Full/partial/bottoming/side