Multifunctional industrial mixer for processed cheese and sauces

Optimize your batch production with a versatile solution that handles everything from mixing to homogenizing, ensuring consistent quality in processed cheese, sauces, and more.

Processes and Mixes Diverse Food Products

The CCM 800 from Uzermak is a versatile multifunctional mixer designed for industries such as food, dairy, and confectionery. This machine excels in its ability to mix, heat, cool, grind, and emulsify, handling tasks from gentle mixing of delicate sauces to robust homogenizing of confectionery fillings. Suitable for applications like cheddar cheese sauce, ranch dressing, and chocolate ganache, the CCM 800 delivers a precise processing capacity of up to 800 liters per batch. Its integration into your production line is seamless, featuring PLC process control and a frequency-controlled main motor for efficient operation. The equipment’s AISI 304 stainless steel construction ensures durability and resistance to corrosion, with an optional upgrade to AISI 316 for higher temperature applications up to 125°C. The design also incorporates energy-efficient elements, like direct steam injection and double jacket heating/cooling, significantly reducing operation costs. With automated control, complete product emptying, and options for vacuum cooking, the CCM 800 meets the stringent demands of modern food processing while supporting various customization needs.

Benefits

  • Enhances production efficiency with quick batch processing and reduced cycle times.
  • Lowers operational costs through energy-efficient steam injection and temperature management.
  • Streamlines integration and reduces manual intervention with PLC-controlled and automated operations.
  • Ensures high product quality and uniformity with precise control over mixing and homogenizing processes.
  • Minimizes waste and maximizes product recovery with complete discharge features.

General


Applications
Ketchup,Sauces,Processed cheese,Confectionery fillings,Dressings,Mayonnaise,Almond paste,Baby food
End products
Ranch dressing,Apple puree,Spiced tomato ketchup,Eggless mayonnaise,Marzipan,Tomato sauce,Cheddar cheese sauce,Chocolate ganache
Steps before
Ingredient Preparation,Grinding,Size Reduction,Mixing,Vacuum Deaerating
Steps after
Cooling,Packaging,Homogenizing,Emulsifying,Direct or Indirect Cooking,Dehumidifying
Input ingredients
processed cheese,dressings,sauces,baby food,confectionery fillings,almond paste,mayonnaise,ketchup,raw materials
Output ingredients
mixed product,heated product,cooled product,ground product,size reduced product,emulsified product,cooked product,deaerated product,homogenized product
Market info

Technical Specifications


Material
AISI 304 stainless steel
Bowl capacity
1620 liters
Processing capacity
Max 800 liters/batch
Processing temperature
Max 95 °C (optional 125 °C)
Automation
PLC and touch screen
Main motor speed
0-3000 rpm
Steam consumption
900 kg/h
Energy requirements
Total 68.4 kW
Flowmeter
Electromagnetic
Seal type
Water cooled mechanical double seal
Discharge pump motor
5.5 kW
CIP Pump
3.0 kW

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Batch
Cleaning method
Automatic CIP
Energy efficiency
Energy efficient
Changeover time
Short batch time

Material Compatibility


Stainless Steel Type
AISI 304 and AISI 316
Corrosive Resistance (e.g. acids)
High
Cleanability
High,due to stainless steel construction
Density/Particle Size
Varies based on application (e.g.,processed cheese,sauces)

Physical Characteristics


Bowl capacity
1620 liters
Product processing capacity
max 800 liters/batch
Processing temperature
max 95 °C (optional 125 °C)
Material
AISI 304 quality stainless steel
Optional Material
AISI 316 quality stainless steel
Sight glass
with wiper on the lid
Discharge method
Discharge valve and pump

Custom Options


Bowl capacity
350–800 liters/batch
Material
AISI 304 or AISI 316 stainless steel