Advanced superheated steam drying solution

Harness the power of consistent drying technology to achieve optimal moisture content in diverse products, ensuring superior quality and extended shelf life for items ranging from plant-based meats to specialized electronic materials.

Advanced superheated steam drying solution
Great for making:
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Mills, Sorts, and Conditions Diverse Materials

This Industrial Multifunctional Milling and Sorting Equipment from Bühler seamlessly integrates into production lines for food, cosmetics, and advanced material industries. Designed for versatility, it efficiently handles milling, grinding, and sorting of solid, powder, and granule forms. Its core mechanism uses advanced multi-stage processing to cater to applications ranging from plant-based meats to conductive polymers.

With a processing capacity of up to 60 tons per hour, it caters to diverse end-products, including instant noodles and graphite anodes. Its automation is managed through a PLC control system, allowing seamless integration with existing manufacturing setups and offering remote monitoring capabilities.

Engineered with energy efficiency in mind, it uses variable-speed motor technology to reduce energy consumption by up to 25%. Built with stainless steel, the equipment ensures durability and offers optional Hastelloy for enhanced corrosion resistance, complying with GMP standards for food and cosmetic applications.

Equipped with a CIP (clean-in-place) system, it minimizes downtime and contamination risks. Customization options are available, including various rotor speeds and component configurations, supported by Bühler’s engineering team to ensure seamless integration into your specific workflow.

Benefits

  • Enhances production efficiency with high-capacity throughput up to 60 tons per hour.
  • Reduces operational costs through energy-efficient motor technology, cutting energy usage by 25%.
  • Ensures compliance with GMP standards, supporting quality in food and cosmetic production.
  • Minimizes maintenance downtime with built-in CIP cleaning system.
  • Customizable configurations enable seamless adaptation to diverse production needs.

General


Applications
Dairy,Asian noodles,Biorefinery,Paints and coatings,Pulses and spices,Printing inks,Chemicals and cosmetics,Aqua feed,Biomass,Breakfast cereals,Batteries,Dried fruits and vegetables,Cocoa and chocolate,Animal feed,Alternative proteins,Pasta,Pet food,Nuts,Wheat and grain,Electronic materials,Baked goods,Insect technology,Oilseeds,Coffee,Digital inks,Confectionery and snacks,Rice and paddy
End products
Spaghetti,Instant ramen,Wheat flour,Corn ethanol,Potato chips,Mozzarella cheese,Espresso beans,Cattle feed,Parboiled rice,Magazine inks,Turmeric powder,Kibble,Vegetable powders,Ethanol fuel,Fish pellets,Cricket flour,Biodiesel,Soy protein isolate,Cornflakes,Sourdough bread,Cacao powder,Lentil flour,Conductive polymers,Acrylic paint,Pigment dispersions,Shampoo base,Plant-based meat,Almonds,Graphite anodes,Sunflower oil,Raisins,Canned dog food
Steps before
Purification,Dehulling,Dough prep,Grinding,Conditioning,Milling
Steps after
Packing,Coating,Sterilization,Palletizing,Sorting,Weighing
Input ingredients
animal feed,alternative proteins,food ingredients,aqua feed,asian noodles,baked goods,biomass,breakfast cereals,cocoa,coffee,confectionery,dairy,dried fruits,vegetables,insect technology,nuts,oilseeds,pasta,pet food,pulses,spices,rice,wheat,grain,batteries,chemicals,cosmetics,digital inks,electronic materials,paints,printing inks,glass,flexible electronics,packaging,optics,semiconductors
Output ingredients
animal feed,food ingredients,aqua feed,baked goods,biorefinery products,breakfast cereals,chocolate,confectionery,dairy products,dried vegetables,nuts,pasta,pulses,spices,refined oilseeds,processed rice,processed wheat,processed grain,processed batteries,cosmetic products,printed digital inks,processed electronic materials,coated paints,packaged products,coated glass,refined optics,processed semiconductors
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Product Groups
Batteries Biomass Coffee Dairy Food Fruit pulp Nuts Pasta Pet food Spices
Processes
Baking Buffering Conching Conditioning Conveying Cooking Cooling Cutting Decorating Dispersion Dosing Drying Evaporation Extrusion Filling Forming Grading Grinding Milling Moulding Packing Palletizing Pelleting Refining Roasting Separation Shaping Sifting Sorting Sterilization Tempering Weighing