Industrial mixer for high shear mixing and emulsifying

Enhance your production line efficiency with versatile high shear mixing and emulsifying capabilities, perfect for blending diverse ingredients to a uniform consistency, suitable for food, cosmetic, and chemical processes.

Mixes, Homogenizes, Emulsifies, and Cooks Varied Products

The SuperFlow 2 Batch Mixer from Limitech is a versatile solution designed for manufacturers in food processing, personal care, pharmaceuticals, and specialty chemicals. This equipment excels in high shear mixing, homogenizing, and emulsifying, equipped with changeable mixing tools to adapt to various product types, including liquids, powders, and slurries. It uses a combination of indirect heating systems and direct steam injection to ensure precise cooking and cooling processes. Suitable for a wide range of applications like mayonnaise, yogurt, ice cream, and pharmaceutical creams, it supports batch operations in processing and pre-processing departments. With a focus on energy efficiency, it features a frequency inverter to optimize mixing speed, reducing energy consumption. The unit is CIP-ready, facilitating easy cleanup and maintenance, while its stainless steel construction ensures durability and corrosion resistance. Fully PLC-integrated, the mixer provides seamless automation and monitoring capabilities, aligning with GMP standards for safe and efficient production. Customization options are available to meet specific processing needs, backed by Limitech’s engineering support.

Benefits

  • Enhances product consistency with reliable high shear mixing and emulsifying.
  • Reduces operational energy costs through variable-speed motor optimization.
  • Facilitates quick and contamination-free cleaning with CIP-ready design.
  • Ensures material compatibility and durability with stainless steel construction.
  • Streamlines production workflow with full PLC integration for automated control.

General


Applications
Personal care,Beverages,Convenience foods,Technical products,Confectionery,Condiments,Powder dissolving,Pharma,Other specialty foods,Vegan/plant-based products,Dairy products
End products
Jam,Vegan cheese,Mascara,Pet food,Chilli paste,Toothpaste,Cheese sauce,Chocolate fillings,Aspartame solution,Mayonnaise,Ice cream,Carbonated drinks,Yogurt,Paints,Lipstick
Steps before
Ingredient Preparation,Raw Material Weighing,Pre-mixing
Steps after
Cooling,Packaging,Filling,Storage
Input ingredients
dry ingredients,liquid ingredients,flavoured milk,ice cream mix,paints,pectine,recombined milk,milk powder,fruit concentrates,guar gums,hydrocolloids,cacao,colors,flavours,aspartame,benzoate
Output ingredients
homogenized ingredients,mixed ingredients,emulsified products,cooked and cooled products,dissolved powders
Market info
Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.

Technical Specifications


Mixing
High shear mixing
Mixing tools
Changeable (mixing wheel,stator,knife)
Heating options
Direct steam and Indirect steam heating
Cooling option
Cooling in jacket
Water inlet
On top
Vortex control
Vortex breaker
Lid type
Welded lid with manway hatch
CIP readiness
CIP-ready
Automation
Frequency inverter on mixer
Operation mode
Batch

Operating Characteristics


Working mechanism
High Shear Mixer
Batch vs. continuous operation
Batch
Integrated steps
Cooking,Cooling,Emulsifying
CIP principles
CIP-ready
Automation level
Contact Us for Details
Changeover time
Contact Us for Details

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Mixing tools
Changeable
Water inlet
On top
Vortex breaker
Included
Manway hatch
Welded lid
CIP-ready
Yes
Direct steam heating
Optional
Indirect steam heating
Optional
Cooling in jacket
Optional
Frequency inverter
On mixer