Continuous cooling roller for extrudates
Ensure rapid and efficient cooling of high-heat capacity extrudates with a compact solution designed to seamlessly integrate into your continuous production line.
Cools and Breaks Extrudates Efficiently
The Chill Roll from Three-Tec GmbH is engineered for extrusion manufacturers and process equipment developers needing dependable cooling solutions. Featuring a unique concept with an extra large wrap angle, this cooling roller efficiently processes extrudates across diverse industries, including chemical, food, plastics, and rubber. By maintaining direct metal contact, it ensures rapid heat dissipation, accommodating throughputs from 3 kg/h to 100 kg/h. This equipment is suitable for cooling thermoplastics, food products, pharmaceuticals, and polymers, resulting in products such as plastic pellets, gelatin capsules, and polymer films. The Chill Roll integrates seamlessly with upstream extruder dies and downstream breaking systems, supported by optional stand-alone operation or integration into existing control systems. Designed for continuous processing, it offers energy efficiency and minimal maintenance, enhancing production lines while reducing operational overheads.
Benefits
- Enhances cooling efficiency for high heat capacity extrudates, leading to improved production speed.
- Minimizes energy use with a large wrap angle design, reducing operational costs.
- Supports flexible integration into existing systems or stand-alone configurations, aiding adaptability.
- Facilitates continuous operation with low maintenance needs, increasing uptime.
- Versatile application across multiple industries, maximizing investment value.
- Applications
- Chemicals,Polymers,Sealants,Extrudates,Coatings,Adhesives,Food products,Thermoplastics,Composites,Pharmaceuticals
- End products
- Gelatin capsules,Polymer films,Tablet coatings,Silicone sealants,Paint additives,Glue sticks,Cold cereals,Fiber composites,Pvc pipes,Plastic pellets
- Steps before
- Extrusion,Extruder die application
- Steps after
- Flake breaking,Brittle product formation,Discharge,Conveying
- Input ingredients
- extrudates,material from extruder die
- Output ingredients
- cooled product,brittle product,flakes,discharged product
- Market info
- Three-Tec is known for its expertise in manufacturing precision dosing and feeding systems for industrial applications, with a strong reputation for customizable engineered-to-order equipment and innovative solutions tailored to specific customer needs.
- Cooling capacity
- 3–100 kg/h
- Cooling efficiency
- High throughput
- Control system compatibility
- Three-Tec extruder's control system
- Stand-alone operation
- Yes
- Cooling method
- Direct metal contact
- Device size
- Compact
- Processing type
- Continuous
- Wrap angle of belt
- Extra large
- Output form
- Flakes
- Automation
- Stand-alone
- Cooling method
- Direct metal contact
- Control system
- Three-Tec extruder's control system or stand-alone
- Process type
- Continuous
- Wrap angle
- Extra large
- Throughput capacity
- 3 kg/h to 100 kg/h
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cooling roller size
- Variable
- Machine footprint
- Compact
- Discharge method
- Conveyor and breaker screw
- Control panel type
- Integrated or stand-alone
- Wrap angle of the belt
- Extra large
- Control system option
- Three-Tec extrusion control system / Stand-alone
- Integration possibilities
- Direct or independent operation
- Wrap angle
- Extra large for efficient cooling
- Cooling capacity
- 3 kg/h to 100 kg/h