Rotary mould machine for ice cream production

Streamline your ice cream production with a rotary mould machine designed for high-speed, continuous operations, ensuring efficient cooling and precise moulding for diverse frozen treats.

Moulds and Cools Ice Cream and Desserts

The Walzer Catta 27 from Catta 27 is a versatile rotary mould machine tailored for the food and ice cream production industries, offering seamless integration for continuous and automatic high-speed operations. This monoblock system is engineered to handle diverse end-products such as Cornetto cones and Häagen-Dazs sandwiches, thanks to its robust moulding and cooling capabilities. With throughput reaching up to 42,000 pieces per hour, it accommodates a broad range of applications from push-up water-ice to extruded stick ice cream.

Equipped with a variety of row configurations and optional accessories, the Walzer Catta 27 ensures flexibility and differentiation in production. Its automated features are controlled via an intuitive interface, simplifying operations with PLC systems for precision monitoring and minimal manual intervention. The machine’s efficiency is enhanced by a proprietary cooling system utilizing Freon or NH3 refrigerants, optimized for reduced energy consumption.

Constructed with durable materials to withstand continuous operation and maintain stringent hygiene standards, the Walzer Catta 27 incorporates an automatic cleaning system, minimizing downtime and preserving product integrity. Customization options, along with comprehensive engineering support, allow for tailored solutions, ensuring this equipment meets specific production requirements while maintaining quality and compliance with relevant industry standards.

Benefits

  • Enhances production efficiency with high throughput capabilities, handling up to 42,000 pieces per hour.
  • Lowers operational costs through energy-efficient cooling using Freon or NH3.
  • Simplifies maintenance with integrated automatic cleaning systems, minimizing downtime.
  • Offers flexible manufacturing with configurable accessories and row options to suit various product types.
  • Supports consistent product quality and precision through automated PLC-controlled operations.

General


Applications
Water-ice lolly,Sandwiches,Tartufo,Candy bars,Desserts,Cakes,Ice cream,Bon bons,Extruded stick ice-cream,Push-up water-ice
End products
Mochi ice cream bon bons,Baked alaska dessert,Twister extruded ice-cream stick,Rocket-shaped ice lolly,Häagen-dazs ice cream sandwiches,Cornetto ice cream cones,Viennetta ice cream cakes,Magnum ice cream bars,Calippo push-up water ice,Tutti frutti tartufo
Steps before
Mix Treatment,Batch Mixing,HTST Processing,Pump Freezing
Steps after
Packing,Automatic Washing,Installation
Input ingredients
ice cream mix,water,air
Output ingredients
rotary mould ice cream products,moulded ice creams,moulded desserts
Market info
Catta 27 is known for manufacturing high-quality engineered-to-order (ETO) industrial equipment, specializing in customized solutions for various industries. Renowned for innovation and reliability, Catta 27 delivers precise, tailored machinery to meet complex client specifications efficiently.

Technical Specifications


Pieces Per Hour
4,000/8,000
Number of Rows
4-6-8
Air Consumption
1,200 Nl/min
Water Consumption
3,000 l/min
Total Installed Power
20.2 kW
Cooling Power
17 kW
Type Of Refrigerant
FREON - NH3
Dimensions
2,190x3,170x2,100 mm
Pieces Per Hour
6,000/12,000
Number of Rows
6-8-12
Air Consumption
1,800 Nl/min
Water Consumption
3,000 l/min
Total Installed Power
29.2 kW
Cooling Power
37 kW
Dimensions
3,800x4,100x2,100 mm
Pieces Per Hour
8,000/16,000
Number of Rows
6-10-16
Air Consumption
1,800 Nl/min
Water Consumption
4,000 l/min
Total Installed Power
34 kW
Cooling Power
62 kW
Dimensions
3,850x4,270x2,400 mm
Pieces Per Hour
15,000/30,000
Number of Rows
10-14-20
Air Consumption
1,800 Nl/min
Water Consumption
4,000 l/min
Total Installed Power
45.3 kW
Cooling Power
140 kW
Dimensions
3,300x6,700x2,800 mm
Pieces Per Hour
18,000/36,000
Number of Rows
12-16-24
Air Consumption
4,000 Nl/min
Water Consumption
4,000 l/min
Total Installed Power
57.3 kW
Cooling Power
169 kW
Dimensions
7,000x11,000x2,400 mm
Pieces Per Hour
21,000/42,000
Number of Rows
14-18-28
Air Consumption
4,000 Nl/min
Water Consumption
4,000 l/min
Total Installed Power
70.7 kW
Cooling Power
198 kW
Dimensions
7,000x11,000x2,400 mm

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Inline Continuous
Cleaning method
Automatic washing system
Changeover time
Quick
Integration level
Completely integrated system
Versatility
Highly versatile with optional components
Efficiency
High yield
Setup ease
Easy installation

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Dimensions
Various configurations
Cooling Power
Differences across configurations
Total Installed Power
Varies by model
Number of Rows
Different configurations

Custom Options


Control panel type
PLC / Touchscreen
Integration possibilities
Modular components / Optional accessories
Versatility
High,due to optional components
Ease of installation
Monoblock structure simplifies setup